Burkert 3323 Bedienungsanleitung

Operating instructions

Type 3323, 3324, 3325

AE3363

Electromotive diaphragm valve

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 1910/03_EN-en_00810538 / Original DE

Contents

1THE OPERATING INSTRUCTIONS ........................................................................................................7

1.1 Symbols........................................................................................................................................7

1.2 Denitionsofterms......................................................................................................................7

2INTENDED USE ......................................................................................................................................8

3BASIC SAFETY INSTRUCTIONS ...........................................................................................................9

4GENERAL INFORMATION....................................................................................................................11

4.1 Contactaddress.........................................................................................................................11

4.2 Warranty .....................................................................................................................................11

4.3 InformationontheInternet........................................................................................................ 11

5PRODUCT DESCRIPTION....................................................................................................................12

5.1 Generaldescription....................................................................................................................12

5.2 Properties ...................................................................................................................................12

5.3 Variants.......................................................................................................................................13

5.4 Options .......................................................................................................................................13

6STRUCTURE AND FUNCTION.............................................................................................................14

6.1 Structureoftheelectromotivediaphragmvalve ......................................................................14

6.2 Valvepositionafterfailureofthesupplyvoltage......................................................................16

6.3 Safetyposition ...........................................................................................................................16

6.4 Displayofthedevicestatus ......................................................................................................17

6.5 Factorysettings.........................................................................................................................19

7ELECTRICAL CONTROL ......................................................................................................................20

7.1 Function......................................................................................................................................20

7.2 SAFEPOSenergy-pack(option) ................................................................................................22

8TECHNICAL DATA ................................................................................................................................23

8.1 Conformity..................................................................................................................................23

8.2 Standards ...................................................................................................................................23

Electromotive diaphragm valve

Type 3323, 3324, 3325

english

Type 3323, 3324, 3325

8.3 Licenses .....................................................................................................................................23

8.4 Typelabel ...................................................................................................................................23

8.5 Labellingoftheforgedsteelvalvebodies ................................................................................24

8.6 Labellingofthetubevalvebodies(VP).....................................................................................24

8.7 Operatingconditions .................................................................................................................25

8.8 Generaltechnicaldata...............................................................................................................28

8.9 Electricaldata ............................................................................................................................28

8.10 FlowvaluesforforgedsteelvalvebodiesVS...........................................................................31

8.11 Flowvaluesforcastvalvebodiesandplasticvalvebodies ....................................................32

8.12 Flowvaluesfortubevalvebodies.............................................................................................33

9INSTALLATION OF THE VALVE ............................................................................................................34

9.1 Safetyinstructionsforinstallation.............................................................................................34

9.2 Installationpositionofthediaphragmvalves...........................................................................34

9.3 Installationofdeviceswiththreadedsocketconnection,angeconnection,

clampconnectionorbondconnection .............................................................................................. 37

9.4 Installationofdeviceswithweldedconnection .......................................................................39

9.5 Mountingactuatoronvalvebody .............................................................................................42

9.6 Rotatingtheactuator.................................................................................................................46

9.7 Removingtheactuator ..............................................................................................................47

9.8 Holdingdevice ...........................................................................................................................49

10 ELECTRICAL INSTALLATION...............................................................................................................50

10.1 Electricalinstallationwithcircularplug-inconnector .................................................................. 50

10.2 ElectricalconnectionbüS/CANopen.........................................................................................52

10.3 Electricalconnectioneldbusgateway ....................................................................................53

10.4 Electricalinstallationwithcablegland......................................................................................54

11 START-UP .............................................................................................................................................60

11.1 Basicsettings.............................................................................................................................60

11.2 Settingsafetypositionandeectivedirection .........................................................................60

11.3 Adjustingthepositioncontrol-runningM.Q0.TUNE...............................................................61

11.4 SettingAUTOMATICoperatingstate.........................................................................................63

english

Type 3323, 3324, 3325

12 OPERATION..........................................................................................................................................64

12.1 Overview:Availabilityoftheoperatingelements......................................................................64

12.2 Displayelements .................................................................................................................................. 65

12.3 Controlelements........................................................................................................................66

12.4 büSserviceinterface .................................................................................................................67

12.5 AcceptingandsavingSIMcarddata(option) ................................................................................... 68

12.6 UserinterfaceoftheBürkertCommunicatorPCsoftware............................................................... 69

12.7 EstablishingaconnectionbetweenthedeviceandBürkertCommunicator..........................70

13 BASIC FUNCTIONS..............................................................................................................................71

13.1 Switchingoperatingstate,AUTOMATIC–MANUAL ................................................................71

13.2 Settingsafetypositionandeectivedirection .........................................................................72

14 EXTENDED FUNCTIONS ................................................................................................................................ 73

14.1 X.TIME–Limitingthecontrolspeed .........................................................................................73

14.2 X.LIMIT–Limitingthemechanicalstrokerange ...................................................................... 75

14.3 SettingLEDmode ......................................................................................................................76

14.4 Settingthecoloursforindicatingthevalveposition................................................................77

15 MANUAL ACTUATION OF THE VALVE.................................................................................................78

15.1 Actuatingvalveelectrically........................................................................................................78

15.2 Actuatingvalvemechanically....................................................................................................80

16 OPERATINGSTRUCTURE/FACTORYSETTING................................................................................84

16.1 Operatingstructureofthecongurationarea ..........................................................................84

17 INDUSTRIAL ETHERNET .....................................................................................................................91

17.1 Descriptioneldbusgateway....................................................................................................91

17.2 TechnicaldataIndustrialEthernet.............................................................................................93

17.3 Designingviaeldbus................................................................................................................ 94

17.4 Webserver .................................................................................................................................96

18 CANopen ..............................................................................................................................................99

18.1 Designingviaeldbus................................................................................................................ 99

18.2 CANopennetworkconguration ...............................................................................................99

english

Type 3323, 3324, 3325

19 büS......................................................................................................................................................100

19.1 CablingofbüSnetworks .........................................................................................................100

19.2 CongurationofbüSnetworks................................................................................................100

20 MAINTENANCE,TROUBLESHOOTING.............................................................................................101

20.1 Visualinspection ......................................................................................................................101

20.2 Replacingthediaphragm ........................................................................................................102

20.3 ReplacingtheSAFEPOSenergypack ....................................................................................108

20.4 Maintenancemessages...........................................................................................................119

21 TROUBLESHOOTING AND MESSAGES ...........................................................................................120

21.1 Errormessages ........................................................................................................................120

21.2 Messagesfordevicestatus“Outofspecication”................................................................ 122

21.3 Messagesfordevicestatus“Functioncheck” .......................................................................123

22 CLEANING ..........................................................................................................................................124

22.1 Flushingthevalvebody...........................................................................................................124

23 ACCESSORIES,SPAREPARTS.........................................................................................................125

23.1 Accessories..............................................................................................................................125

23.2 Spareparts...............................................................................................................................126

24 DISASSEMBLY ...................................................................................................................................127

25 PACKAGING,TRANSPORT................................................................................................................128

26 STORAGE ...........................................................................................................................................128

27 DISPOSAL ..........................................................................................................................................129

english

The operating instructions

Type 3323, 3324, 3325

1 THE OPERATING INSTRUCTIONS

The operating instructions describe the entire life cycle of the device. Keep these instructions in a location

which is easily accessible to every user and make these instructions available to every new owner of the device.

Importantsafetyinformation.

Read the operating instructions carefully and thoroughly. Study in particular the chapters entitled Basic

Safety Instructions and Intended Use.

▶The operating instructions must be read and understood.

1.1 Symbols

DANGER!

Warnsofanimmediatedanger!

▶Failure to observe the warning will result in fatal or serious injuries.

WARNING!

Warnsofapotentiallydangeroussituation!

▶Failure to observe the warning may result in serious injuries or death.

CAUTION!

Warnsofapossibledanger!

▶Failure to observe this warning may result in a moderate or minor injury.

ATTENTION!

Warnsofdamagetoproperty.

•Failure to observe the warning may result in damage to the device or other equipment.

Indicates important additional information, tips and recommendations.

Refers to information in these operating instructions or in other documentation.

▶designates instructions for risk prevention.

→designates a procedure which you must carry out.

Indicates a result.

MENUE Representation of software interface text.

1.2 Denitions of terms

•The term “device” used in these instructions applies to the electromotive diaphragm valve of Types 3323,

3324, 3325 and AE3363.

•In these instructions, the abbreviation “Ex” stands for “explosion-risk”.

•The term “büS” (Bürkert system bus) used in this manual stands for the communication bus developed by

Bürkert, based on the CANopen protocol.

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Intended use

Type 3323, 3324, 3325

2 INTENDED USE

Non-authorizeduseoftheelectromotivediaphragmvalveofTypes3323,3324and3325maybea

hazardtopeople,nearbyequipmentandtheenvironment.

TheelectromotivediaphragmvalveofTypes3323,3324and3325isdesignedtocontroltheowof

liquidandgaseousmedia.

▶Standard model devices must not be used in the potentially hazardous area. They do not have a sepa-

rate Ex type label which indicates approval for the explosion-proof area.

▶Do not use alkaline cleaning agents to clean the surface of the device.

▶If the valve position is relevant as regards safety in the event of a power failure: Use only those devices

which have the SAFEPOS energy-pack (optional energy pack).

▶Use according to the authorized data, operating conditions, and conditions of use specied in the con-

tract documents and operating instructions.

▶Protect the device against harmful environmental inuences (e.g. radiation, air humidity, vapors, etc.)! If

in doubt, consult the relevant sales company.

Usethedevice

▶only in conjunction with third-party devices and components recommended and authorized by Bürkert.

▶only when in perfect condition and always ensure proper storage, transportation, installation and

operation.

▶only as intended.

english

Basic safety instructions

Type 3323, 3324, 3325

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not consider any contingencies or incidents which occur during installation,

operation and maintenance.

The operator is responsible for observing the location-specic safety regulations, also with reference to the

personnel.

Riskofinjuryfromhighpressure.

▶Before working on the system or device, switch o the pressure and vent or drain lines.

Dangerofburnsandriskofre.

Following an extended duty cycle or as a result of a hot medium, the surface of the device may become hot.

▶Only touch the device when wearing protective gloves.

▶Keep the device away from highly ammable substances and media.

Riskofcrushingduetomechanicallymovingparts.

▶Perform installation work on the pendulum disc, diaphragm and valve body only when they have been iso-

lated from the power supply. Devices with SAFEPOS energy-pack: Completely drain SAFEPOS energy-pack.

Wait until LED illuminated ring goes out; the LED status must not be in LEDo mode.

▶Keep clear of the openings in the valve body.

Dangerduetoanuncontrolledprocessintheeventofapowerfailure.

If devices do not have the optional SAFEPOSenergy-pack, the valve remains in an undened position in the

event of a power failure.

▶If the valve position is relevant as regards safety in the event of a power failure: Use only those devices

which have the SAFEPOS energy-pack (optional energy pack).

▶Using DIP switches, select a valve position which is safe for the process.

Dangerduetoloudnoises.

▶Depending on the operating conditions, the device may generate loud noises. More detailed information on the

likelihood of loud noises is available from the relevant sales oce.

▶Wear hearing protection when in the vicinity of the device.

Leakingmediumwhenthediaphragmisworn.

▶Regularly check relief bore for leaking medium.

▶If medium is leaking out of the relief bore, change the diaphragm.

▶If the media is hazardous, protect the area surrounding the discharge point against dangers.

Generalhazardoussituations.

To prevent injuries:

▶In a hazardous area, the device may be used only in accordance with the specication on the separate

Ex type label.

▶To use the device in an explosion-risk area, observe the additional information with safety instructions for

the explosion-risk area enclosed with the device or the separate explosion-risk operating instructions.

english

Basic safety instructions

Type 3323, 3324, 3325

▶Devices without a separate Ex type label may not be used in a potentially explosive area.

▶Only feed in the media types specied in chapter “8 Technical data” to the media connections.

▶Do not make any internal or external changes on the device and do not subject it to mechanical stress.

▶Secure the system from unintentional actuation.

▶Note the system-specic safety regulations.

▶Only trained technicians may perform installation and maintenance work.

▶Transport, install and dismantle a heavy device with the help of another person and with appropriate

tools.

▶After an interruption, ensure that the process is restarted in a controlled manner. Observe sequence.

1. Apply supply voltage.

2. Charge the device with medium.

▶Observe the general rules of technology.

▶The valves must be installed in accordance with the regulations applicable in the country.

ATTENTION!

Electrostaticsensitivecomponentsandmodules.

The device contains electronic components which react sensitively to electrostatic discharge (ESD). Contact

with electrostatically charged persons or objects are hazardous to these components. In the worst case

scenario, they will be destroyed immediately or will fail after starting up.

•Observe the requirements in accordance with EN 61340-5-1 to minimize or avoid the possibility of

damage caused by sudden electrostatic discharge!

•Do not touch electronic components while the supply voltage is switched on!

english

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