Burkert 2651 Bedienungsanleitung

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

Type 2651, 2654, 2660, TKU 001

Stainless-steel and brass ball valves in 2-way and 3-way design

Kugelhähne aus Edelstahl und Messing in 2-Wege und 3-Wege Ausführung

Robinets à boisseau sphérique en acier inoxydable et en laiton, modèles à 2 ou 3 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous resérve de modification techniques.

Operating Instructions 1011/03_EU-ML_00805911 / Original DE

1. OPERATING INSTRUCTIONS ...................................................................4

1.1. Symbols ..............................................................................................4

2. INTENDED USE ................................................................................................5

2.1. Restrictions ........................................................................................5

2.2. Predictable Misuse .......................................................................... 5

3. BASIC SAFETY INSTRUCTIONS .............................................................6

4. GENERAL INFORMATION ...........................................................................7

4.1. Contact address ............................................................................... 7

4.2. Warranty ............................................................................................. 7

4.3. Information on the Internet ............................................................. 7

5. SYSTEM DESCRIPTION ...............................................................................7

5.1. Intended Application Area .............................................................. 7

5.2. Functions ............................................................................................ 7

6. TECHNICAL DATA ...........................................................................................8

6.1. Operating conditions ....................................................................... 8

6.2. General technical data .................................................................... 8

7. INSTALLATION ..................................................................................................9

7.1. Safety instructions ........................................................................... 9

7.2. Installation in the Pipeline .............................................................10

8. OPERATION AND FUNCTION ................................................................10

8.1. Safety instructions .........................................................................10

8.2. Operation of the ball valve ...........................................................10

8.3. Functions ..........................................................................................11

9. SPARE PARTS ................................................................................................11

10. MAINTENANCE, TROUBLESHOOTING ..........................................12

10.1. Maintenance Work .......................................................................12

11. PACKAGING, TRANSPORT, STORAGE, DISPOSAL ................12

Contents

english

Types 2651, 2654, 2660,

TKU 001

Operating Instructions

1. OPERATING INSTRUCTIONS

The operating instructions describe the entire life cycle of the device.

Keep these instructions in a location which is easily accessible to

every user and make these instructions available to every new owner

of the device.

The operating instructions contain important safety information!

Failure to observe these instructions may result in hazardous

situations.

• The operating instructions must be read and understood.

1.1. Symbols

DANGER!

Warns of an immediate danger!

• Failure to observe the warning may result in a fatal or serious

injury.

WARNING!

Warns of a potentially dangerous situation!

• Failure to observe the warning may result in serious injuries or

death.

CAUTION!

Warns of a possible danger!

• Failure to observe this warning may result in a medium or minor

injury.

NOTE!

Warns of damage to property!

• Failure to observe the warning may result in damage to the

device or the equipment.

Indicates important additional information, tips and

recommendations.

Refers to information in these operating instructions or in

other documentation.

→designates a procedure which you must carry out.

english

Types 2651, 2654, 2660,

TKU 001

Intended Use

2. INTENDED USE

The ball valves types 2651, 2654 and 2660 (in general below as "Ball

valves") are intended for the installation to pneumatic or electric rotary

actuators. They can be used indoors as well as outdoors, in compliance

with the permissible operating conditions.

Non-intended use of the ball valves can be dangerous to

people, nearby equipment and the environment.

• The ball valves are used for shutting off media flows in a wide

range of industrial applications.

• The ball valves may be used only in conjunction with third-party

devices and components recommended and authorized by Bürkert.

• During use observe the authorised data and operating conditions

specified in the contract documents and operating instructions

as well as the range of applications described in „5.1. Intended

Application Area“.

• Correct transportation, correct storage and installation and careful use

and maintenance are essential for reliable and faultless operation.

• Use the ball valves only as intended.

2.1. Restrictions

If exporting the System/Device, observe any existing restrictions.

2.2. Predictable Misuse

• Operate the ball valves only with media which do not corrode the

housing or seal material.

• Do not physically stress the housing (e.g. by placing objects on it

or standing on it).

• Do not make any external modifications to the housing.

english

Types 2651, 2654, 2660,

TKU 001

Basic Safety Instructions

3. BASIC SAFETY

INSTRUCTIONS

These safety instructions do not make allowance for any:

• Contingencies and events which may arise during the installation,

operation and maintenance of the devices.

• Local safety regulations; the operator is responsible for observing

these regulations, also with reference to the installation personnel.

WARNING!

Unintentional activation or non-permitted impairment may

cause general hazardous situations through to physical injury.

To prevent injury, ensure that:

• The system cannot be activated unintentionally.

• Installation and repair work may be carried out by authorized

technicians only and with the appropriate tools.

• After an interruption in the power supply or fluid supply, ensure

that the process is restarted in a defined or controlled manner.

• The device may be operated only when in perfect condition and

in consideration of the operating instructions.

• The general rules of technology apply to application planning

and operation of the device.

DANGER!

Danger – high pressure!

• There is a serious risk of injury when reaching into the equipment.

• Turn off the pressure and release the pressure in the pipes

before loosening pipes and valves!

CAUTION!

The general rules of technology apply to application planning

and operation of the device!

• Failure to observe these rules may result in injuries and/or dam-

age to the device and possibly the area around it as well.

• Observe the general rules of technology!

NOTE!

The ball valves were developed with due consideration given to

the accepted safety rules and are state-of-the-art. Nevertheless,

dangerous situations may occur.

• Operate the ball valves only when they are in perfect condition

and in accordance with the operating instructions.

Failure to observe this operating manual and its operating instruc-

tions as well as unauthorized tampering with the device release us

from any liability and also invalidate the warranty covering the device

and accessories!

english

Types 2651, 2654, 2660,

TKU 001

General Information

4. GENERAL INFORMATION

4.1. Contact address

Germany

Bürkert Fluid Control Systems

Sales Center

Chr.-Bürkert-Str. 13-17

D-74653 Ingelfingen

Tel.: +49 (0)7940 - 10 91 111

Fax: +49 (0)7940 - 10 91 448

E-mail: [email protected]

International

Contact addresses can be found on the final pages of the printed

operating instructions.

And also on the Internet at: www.burkert.com

4.2. Warranty

The warranty is only valid if the device is used as intended in accordance

with the specified application conditions.

4.3. Information on the Internet

The operating instructions and data sheets for Type 2651, 2654, 2660

and TKU 001 can be found on the Internet at: www.burkert.com

5. SYSTEM DESCRIPTION

5.1. Intended Application Area

The ball valves are used for shutting off media flows in a wide range

of industrial applications.

They are particularly suitable for application conditions which make

high demands in the areas of thermal loads and are also suitable for

applications which use aggressive media.

5.2. Functions

The ball valves for shutting off media flows are available in different

sizes. They are equipped with a mechanical interface as per ISO 5211.

This interface is used to install a pneumatic or electric rotary actuator

to the ball valves.

On request the ball valves can be supplied complete with a

pneumatic actuator (Types 2652, 2655, 8805) or an electric

actuator (Type 8804).

english

Types 2651, 2654, 2660,

TKU 001

Technical Data

6. TECHNICAL DATA

6.1. Operating conditions

Allowable temperatures

Ambient temperature: Stainless-steel housing -10 – +80 °C

Brass housing -20 – +80 °C

Medium temperature: Stainless-steel housing -10 – +100 °C

Brass housing -20 – +100 °C

Media: Aggressive, neutral, gaseous and liquid

media and vapours

Pressure ranges: 0 – 100 bar (depending on the design)

6.2. General technical data

6.2.1. Mechanical data

Housing material: Stainless steel 1.4401; Nickel-plated brass

Sealing material: PTFE

6.2.2. Pressure-temperature graphs,

2/2-way and 3/2-way ball valves

-20 1201008060400 20 140160

Temperature [°C]

Pressure [bar]

10 bar

16 bar

25 bar

30 bar

40 bar

Fig. 1: Pressure-temperature Graph / Brass housing

english

Types 2651, 2654, 2660,

TKU 001

Installation

100400

Temperature [°C]

0 bar

40 bar

16 bar

63 bar

100 bar

Pressure [bar]

200 230

Fig. 2: Pressure-temperature Graph / Stainless-steel housing

7. INSTALLATION

7.1. Safety instructions

DANGER!

Risk of injury from high pressure in the equipment!

There is a serious risk of injury when reaching into the equipment.

• Turn off the pressure and release the pressure in the pipes before

loosening pipes and valves!

WARNING!

Risk of injury due to improper installation!

Improper installation may result in injuries as well as damage to

the device and the area around it.

• This work may be carried out by authorised technicians only and

with the appropriate tools!

Risk of injury due to unintentional activation!

Hazardous situations may arise due to unintentional activation of

the system.

• Take appropriate measures to prevent the equipment from being

unintentionally activated.

english

Types 2651, 2654, 2660,

TKU 001

Operation and function

7.2. Installation in the Pipeline

Procedure:

→Check that the pipes which are to be connected to the ball valve are

on one level. This will prevent mechanical tension on the screw joint.

→Screw the ball valve to the pipe.

→Check that the ball valve is firmly attached to the pipe to ensure

appropriate tightness.

8. OPERATION AND FUNCTION

8.1. Safety instructions

WARNING!

Danger due to improper operation!

Improper operation may result in injuries as well as damage to the

device and the area around it.

• The operating personnel must know and have understood the

contents of the operating instructions.

• Observe the safety instructions and intended use.

• Only adequately trained personnel may operate the equipment/

the device.

8.2. Operation of the ball valve

Via the mechanical interface as per ISO 5211, the ball valves can be

connected to a pneumatic rotary actuator (e.g. Types 2050 or 2051)

or an electric rotary actuator (e.g. Types 3003, 3004 or 3005).

english

Types 2651, 2654, 2660,

TKU 001

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