Burkert 6516 Bedienungsanleitung
Operating Instructions
Type 6516-6519
Multiple blocks and modular pneumatic base rail type MP07
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2021
Operating Instructions 2103/14_EU-en_00803150 / Original DE
3
Type 6516 - 6519
1 OPERATING INSTRUCTIONS............................................... 4
1.1 Symbols....................................................................... 4
1.2 Denitionofterms ....................................................... 4
2 INTENDED USE .................................................................... 5
3 BASIC SAFETY INSTRUCTIONS.......................................... 5
4 GENERAL NOTES................................................................. 7
4.1 Contact address.......................................................... 7
4.2 InformationontheInternet.......................................... 7
5 STRUCTURE AND DESCRIPTION ....................................... 7
5.1 Design ......................................................................... 7
5.2 Description .................................................................. 8
5.3 Designof5/3-wayvalve,5/2-waypulsevalve ............ 9
5.4 Circuitfunctions .......................................................... 9
6 TECHNICAL DATA............................................................... 10
6.1 Conformity................................................................. 10
6.2 Standards .................................................................. 10
6.3 Operating conditions ................................................. 10
6.4 Electrical data............................................................ 11
6.5 Type label .................................................................. 11
7 ASSEMBLY.......................................................................... 12
7.1 AssemblyofthepilotvalveType6106(forType ..........
6516/6517)or6014(forType6518/6519) ................. 12
7.2 Assemblyofthemultipleblock ................................. 14
7.3 Valveblockassembly ................................................ 15
7.4 Singlevalveassembly ............................................... 16
8 INSTALLATION .................................................................... 16
8.1 Pneumatic installation ............................................... 17
8.2 Electrical installation.................................................. 17
9 START-UP............................................................................ 19
10 MAINTENANCE, TROUBLESHOOTING ............................. 19
11 DISASSEMBLY.................................................................... 20
11.1 Valveblockdisassembly ........................................... 21
11.2 Disassemblingmulti-blocks ...................................... 21
11.3 Disassemblinghoselines .......................................... 21
12 CONNECTION MODULE RIGHT......................................... 21
13 PULSED OPERATION ......................................................... 21
14 TRANSPORTATION, STORAGE, DISPOSAL...................... 21
Contents
English
4
Operating Instructions
Type 6516 - 6519
1 OPERATING INSTRUCTIONS
Theoperatinginstructionsdescribetheentirelifecycleofthe
device.Keeptheseinstructionsreadytohandattheoperation
site.
Important safety information!
▶Carefullyreadtheseinstructions.
▶Observeinparticularthesafetyinstructions,intendeduse
and operating conditions.
▶Personswhoworkonthedevicemustreadandunderstand
theseinstructions.
1.1 Symbols
DANGER!
Warns of an immediate danger.
▶Failuretoobservewillresultindeathorseriousinjuries.
WARNING!
Warns of a potential danger.
▶Failuretoobservethesewarningsmayresultinseriousinju-
riesordeath.
CAUTION!
Warns of a potential hazard.
▶Failuretoobservemayresultinmoderateorminorinjuries.
NOTE!
Warns of damage.
Important tips and recommendations.
Designatesinstructionstoavoiddanger.
Designatesaprocedurewhichyoumustcarryout.
1.2 Denition of terms
Term Denition for these instructions
Device Multipleblockconsistingofsolenoidvalvesof
types 6516 – 6519 and a modular pneumatic
baserailofthetypeMP07.
English
5
Intended use
Type 6516 - 6519
2 INTENDED USE
The multiple block with valves types 6516 – 6519 is designed
to control neutral media and compressed air.
▶Usethedeviceonlyasintended.Non-intendeduseofthe
devicemaybedangeroustopeople,nearbyequipmentand
theenvironment.
▶Usethedeviceonlyinconjunctionwiththird-partydevicesand
componentsrecommendedorapprovedbyBürkert.
▶Prerequisitesforsafeandtrouble-freeoperationinclude
correcttransportation,correctstorage,installation,start-up,
operation and maintenance.
▶Observethepermissibledata,operatingconditionsandcon-
ditionsofuseoftherespectivedevicesorproducts.These
specicationscanbefoundinthecontractdocuments,the
operatinginstructionsandonthetypelabel.
▶Withaproperlyconnectedandmountedcableplug,e.g.
Bürkerttype2516(fortype6516/6517)ortype2518(fortype
6518/6519),theunitfullsdegreeofprotectionIP65according
toDINEN60529/IEC60529.
3 BASIC SAFETY INSTRUCTIONS
Thesesafetyinstructionsdonottakeintoaccountanycoinci-
dencesoreventsoccurringduringinstallation,operationand
maintenance.Theoperatorisresponsibleforobservingtheloca-
tion-specicsafetyregulations,alsowithreferencetopersonnel.
Risk of injury due to high pressure and any escaping media.
▶Switchothepressurebeforeworkingonthedeviceor
system.Ventoremptythelines.
Risk of injury from electric shock.
▶Switchothepowersupplybeforeworkingonthedeviceor
system.Secureitagainstreactivation.
▶Observeanyapplicableaccidentpreventionandsafetyregu-
lationsforelectricaldevices.
Risk of injury from quickly accelerating device parts and
unconnected compressed air hoses apping around.
▶Beforeapplyingpressuretothevalve,checkallhosecon-
nectionsandttingsfortight,securet.
Risk of burns or re from hot device surfaces due to longer
duty cycles.
▶Onlytouchthedevicewhenwearingprotectivegloves.
▶Keepthedeviceawayfromhighlyammablesubstances
and media.
Risk of injury due to malfunctioning valves with alternating
current (AC).
Aseizedcorecausesthecoiltooverheat,whichleadstofunc-
tionalfailure.
▶Monitortheworkingprocessforproperfunction.
English
6
Intended use
Type 6516 - 6519
General hazardous situations.
Topreventinjuries,observethefollowing:
▶Observethegeneralrulesoftechnology.
▶Inthepotentiallyexplosiveatmosphere,onlyusedevices
thatareapprovedforthispurpose.Thesedevicesareidenti-
edbyaseparate“Ex”typelabel.Beforeuse,notetheinfor-
mationontheseparateExtypelabelandtheExadditional
instructionsortheseparateExoperatingInstructions.
▶ApprovalssuchasEx,UL,UR,CSA,DVGWetc.aremarked
onthetypelabelorbyaspecialsticker.
▶Usethedeviceonlywhenitisinperfectconditionandin
accordancewiththeoperatinginstructions.
▶Securethedeviceorsystemtopreventunintentional
activation.
▶Afteraninterruptioninthepowersupply,ensurethatthe
process is restarted in a controlled manner.
▶Donotmodifythedevice.
▶Donotmechanicallyloadthedevice.
▶Onlytrainedtechniciansmayperforminstallationandmain-
tenancework.
▶Installthedeviceaccordingtotheregulationsapplicablein
therespectivecountry.
NOTE!
Electrostaticallysensitivecomponentsandassemblies.
Thedevicecontainselectroniccomponentsthataresuscep-
tibletotheeectsofelectrostaticdischarging(ESD).Com-
ponentsthatcomeintocontactwithelectrostaticallycharged
personsorobjectsareatrisk.Intheworstcasescenario,
thesecomponentswillbedestroyedimmediatelyorfailafter
start-up.
▶MeettherequirementsspeciedbyEN61340-5-1tomini-
miseoravoidthepossibilityofdamagecausedbyasudden
electrostaticdischarge.
▶Donottouchelectroniccomponentswhenthesupplyvolt-
age is connected.
English
7
General notes
Type 6516 - 6519
4 GENERAL NOTES
4.1 Contact address
Germany
BürkertFluidControlSystems
Sales Center
Christian-Bürkert-Str.13-17
D-74653Ingelngen
Tel.+49(0)7940-10-91111
Fax+49(0)7940-10-91448
E-mail:[email protected]
International
Thecontactaddressescanbefoundonthebackpagesofthe
printed operating instructions.
Theyarealsoavailableonlineat:www.burkert.com
4.2 Information on the Internet
OperatinginstructionsanddatasheetsforBürkertproductscan
befoundontheInternetat:www.buerkert.de
5 STRUCTURE AND DESCRIPTION
5.1 Design
Typ 6519
1
3
4
5
2
1
3
4
5
2
Typ 6517
Fig. 1: Valve assembly type 6516/6517 (using type 6517 as an
example) and type 6518/6519 (using Type 6519 as an example)
Item Designation
1Pilotvalvetype6106(fortype6516/6517)
Pilotvalvetype6014(fortype6518/6519)
2Manualoverride
3Indicator pin (seechapter“5.1.2Indicatorpinfor
pressuretest”)
4 Pilot pressure port
5 Working port 2 or 2 and 4
English
8
Structure and description
Type 6516 - 6519
5.1.1 Manual override
→Tooperatethevalvemanually,pressthemanualoverrideand
turnit90°clockwise(untilitstops).Themanualoverrideis
locked and does not reset automatically.
→Onlyoperatethemanualoverridewhenthepoweriso.
5.1.2 Indicator pin for pressure test
• Indicatorpincanbepushedin:Pressureinthevalve<1bar
• Indicatorpincannotbepushedin:Valveispressurised.
• Indicatorpinspringsback:Valveispressurised.
→Foreveryfunctioncheck,theindicatorpinonthevalveand
themulti-blockmustbepressedinagain.
5.1.3 Connections
Theconnectionsaremarkedwithnumbersforbetterassignment.
Connection number Designation
1 Pressure port
2 and 4 Working port
3 and 5 Exhaustport
12 and 14 Pilot pressure port
5.2 Description
Thevalvesconsistof:
• 3/2-waypilotvalve(type6014)withdierentelectricalcon-
nectionvariants.
For type 6518/6519:
Pilotvalvecoilcanbelockedin4x90°steps,inbetweenit
canbepositionedasdesiredaroundthecoreguidetube.
• Valvebodywithdiaphragmandseatseals(3/2and5/2-way
valve)orslide(5/3-wayvalve).
• Workingconnections2(B)/4(A)
• Supplyandexhaustport1(P)/3(R)/5(S)withG1/4internal
threadorpush-inconnection(onlyforworkingconnections2
(B)and4(A))forhoseouterdiameter8mm.
Thevalvescanbemountedonthemodular,pneumatictype
MP07baserailstoformvalveblocks.Anyinstallationposition,
preferablywithsolenoidactuatorontop.
Thecableplugtype2516(fortype6516/6517)ortype
2518(fortype6518/6519)isusedtocontrolDCandAC
coilswithpower≤5Wwithoutexternalpowersupply.
English
9
Structure and description
Type 6516 - 6519
5.3 Design of 5/3-way valve, 5/2-way
pulse valve
1
3
4
5
2
1
2
Typ 6517
1
3
4
5
1
2
2
Typ 6519
Fig. 2: Design of 5/3-way valve, 5/2-way pulse valve
Item Designation
1Pilotvalvetype6106(fortype6516/6517)
Pilotvalvetype6014(fortype6518/6519)
2Cableplugtype2516(fortype6516/6517)
Cableplugtype2518(fortype6518/6519)
3Exhaustport5
4 Pressure port 1
5Exhaustport3
5.4 Circuit functions
2(A)
1(P) 3(R)
12
C, 3/2-way valve (*for vacuum 1),
with auxiliary pilot air)
Inidleposition,pressureport1(P/NC)
closed,workingport2(A/OUT)open
afterport3(R/NO).
2(A)
1(P) 3(R)
12
*Vacuum,withauxiliarypilotair
2(B)
1(P) 3(R)
10
D, 3/2-way valve
Inidlepositionpressureport1(P/NO)
afterworkingport2(B/OUT)open,
port3(R/NC)closed.
14
12
4 2
5
1
3
H, 5/2-way valve
Inidlepositionpressureport1(P)
afterworkingport2(A)open,working
port4(B)afterport5(S)open,port3
(R)closed.
14
12
4 2
513
H, 5/2-way valve
Pulsevariant(2coils)
14
12
4 2
5 1 3
H, 5/3-way valve
Inthecentreposition,allconnections
are closed. Pressure port at 1.
Workingportsat4and2.Ventthe
workingconnectionsafter5or3.
English
10
Structure and description
Type 6516 - 6519
14 12
4 2
5 1 3
H, 5/3-way valve
Inthemiddleposition,pressureport
1(P)closed,bothworkingports2(A)
and4(B)openafteroutlet3(R)or5
(S).
1) The vacuum generator must be connected to port 1.
6 TECHNICAL DATA
6.1 Conformity
ThedeviceconformstoEUdirectivesaspertheEUDeclaration
ofConformity.
6.2 Standards
Theappliedstandardsasusedtoverifycompliancewiththe
DirectivescanbefoundintheECtypeexaminationcerticate
and/ortheECDeclarationofConformity.
6.3 Operating conditions
NOTE!
Pilot pressure for pneumatic control unit depends on the
pressure of the ow medium; it must be between 2–8 bar (at
least 70% of operating pressure).
NOTE!
Pressure dierence between port 1 and 3/5 ≥ 2 bar
Ambient temperature –10...+55°C
Medium temperature –10...+50°C
Medium • Filteredcompressedair(particle
sizemax.10µm),preferablyunlubri-
cated(operationwithlubricatedairis
possible)
• Neutralgases
Operating pressure
range
2–8bar
6.3.1 Materials
Sealingmaterialsdependonthebodymaterials:
Body
material
PA AL
anodised
AL
ematalised
VA
Seal
material
NBR,PUR NBR FKM/NBR PU,NBR,
FKM
English
Andere Handbücher für 6516
3
Dieses Handbuch passt für folgende Modelle
3
Inhaltsverzeichnis
Andere Burkert Steuereinheit Handbücher
Burkert
Burkert 2030 Bedienungsanleitung
Burkert
Burkert 0287 Bedienungsanleitung
Burkert
Burkert 0312 Bedienungsanleitung
Burkert
Burkert 6517 Bedienungsanleitung
Burkert
Burkert 2300 Series Bedienungsanleitung
Burkert
Burkert 2300 Series Bedienungsanleitung
Burkert
Burkert 8640 Bedienungsanleitung
Burkert
Burkert 8691 REV.2 Bedienungsanleitung
Burkert
Burkert 2103 Series Bedienungsanleitung
Burkert
Burkert 6650 Bedienungsanleitung
Burkert
Burkert 0283 Bedienungsanleitung
Burkert
Burkert 8695 Bedienungsanleitung
Burkert
Burkert 2610 Bedienungsanleitung
Burkert
Burkert 2301 Series Bedienungsanleitung
Burkert
Burkert 2103 Series Bedienungsanleitung
Burkert
Burkert 3280 Bedienungsanleitung
Burkert
Burkert 0127 Bedienungsanleitung
Burkert
Burkert WhisperValve 6724 Bedienungsanleitung
Burkert
Burkert 2730 Series Bedienungsanleitung
Burkert
Burkert 6026 Bedienungsanleitung
Beliebte Steuereinheit Handbücher anderer Marken
Festo
Festo Compact Performance CP-FB6-E Stücklistenhandbuch
Elo TouchSystems
Elo TouchSystems DMS-SA19P-EXTME Bedienungsanleitung
JS Automation
JS Automation MPC3034A Bedienungsanleitung
JAUDT
JAUDT SW GII 6406 Series Kurzanleitung
Spektrum
Spektrum Air Module System Bedienungsanleitung
BOC Edwards
BOC Edwards Q Series Bedienungsanleitung
