Burkert Type 2000 Bedienungsanleitung

Quickstart

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Type 2000

2/2-Way Angle Seat Valve

2/2-Wege Schrägsitzventil

Vanne à siège incliné 2/2 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 1706/0_EU-EN_008 / Original DE

Quickstart

1 QUICKSTART ..................................................................................................3

2 SYMBOLS .........................................................................................................3

3 INTENDED USE .............................................................................................4

4 BASIC SAFETY INSTRUCTIONS ..........................................................4

5 CONTACT ADDRESSES ...........................................................................5

6 TECHNICAL DATA ........................................................................................5

7 ASSEMBLY .......................................................................................................7

8 START-UP .........................................................................................................9

9 DISASSEMBLY ............................................................................................ 10

10 TRANSPORTATION, STORAGE, DISPOSAL ................................10

If you have any questions, contact your Bürkert sales office.

2 SYMBOLS

Warning to prevent death or serious injuries:

DANGER!

Warns of an immediate danger!

WARNING!

Warns of a potentially dangerous situation!

Warning to prevent moderate or minor injuries:

CAUTION!

Warns of a possible danger!

NOTE!

Warns of damage to property!

Important tips and recommendations.

Refers to information in these operating instructions or in

other documentation.

▶designates instructions for risk prevention.

→designates a procedure which you must carry out.

1 QUICKSTART

The quickstart comprises important information.

▶Carefully read the quickstart and observe any safety information.

▶The quickstart must be available to every user.

▶The liability and warranty for Type 2000 do not apply if the quick-

start instructions are not observed.

The quickstart illustrates the installation and commissioning of the

equipment by way of example. A detailed description of the equipment

can be found in the operating instructions for Type 2000 on the Internet

at: www.burkert.com

english

Type 2000

Intended use

3 INTENDED USE

Incorrect use of the Type 2000 can be dangerous to people,

nearby equipment and the environment.

Angle seat valve Type 2000 is designed to control the flow-rate of

liquid and gaseous media.

▶In the potentially explosion-risk area the type 2000 may be used

only according to the specification on the separate Ex type

label. For use observe the additional information enclosed with

the device together with safety instructions for the explosion-risk

area.

▶Devices without a separate Ex type label may not be used in a

potentially explosive area.

▶Observe the permitted application conditions for using the

equipment.

▶Operate only when in perfect condition and pay attention to cor-

rect storage, transportation, installation and operation.

▶Only supply fluids into the media connections that are specified

in section “6 Technical data”.

▶Do not make any internal or external changes to Type 2000.

▶Only trained technicians may perform installation and mainte-

nance work.

▶After an interruption in the power supply, ensure that the pro-

cess is restarted in a controlled manner.

▶Do not use in vibration-prone areas.

▶Do not apply a mechanical load to the device.

▶Observe the general regulations of technology.

3.2 Restrictions

If exporting the system/device, observe any existing restrictions.

4 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any

• contingencies and events which may arise during the installation,

operation and maintenance of the devices.

• local safety regulations – the operator is responsible for observing

these regulations, also with reference to the installation personnel.

Danger – high pressure!

▶Turn off the pressure and vent the lines before loosening lines

or valves.

Risk of electric shock!

▶Before reaching into the device or the equipment, switch off the

power supply and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations

for electrical equipment!

Risk of burns!

The surface of the equipment can become hot during long-term

operation.

▶Do not touch Type 2000 with bare hands.

To prevent injuries/damage:

▶Secure system/equipment from unintentional activation.

english

Type 2000

Contact addresses

5 CONTACT ADDRESSES

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

74653 Ingelfingen

Germany

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

Email: [email protected]

International

Contact addresses can be found on the Internet at: www.burkert.com

6 TECHNICAL DATA

6.1 Conformity

The Type 2000 is compliant with the EC Directives according to the

EC Declaration of Conformity.

6.2 Standards

Refer to the EC type approval test certificate and/or the EC Decla-

ration of conformity for the applicable standards verifying conformity

with the EC directives.

6.3 General technical data

Control medium: neutral gases, air

Flow media: water, alcohols, oils, fuels, hydraulic liquid,

saline solutions, lyes, organic solvents, steam

Materials and connections: see data sheet

Installation position: defined by the user, preferably with actuator

facing up

6.4 Control function

Closed by spring force in rest position

Opened by spring force in rest position

Actuating function via reciprocal pressurization

english

Type 2000

Technical data

6.5 Type label

Flow 1 2

2000 A 50,0 NBR RG

Made in Germany

00182076 W1X LU

G 2 P

med 16 bar

Pilot 1,6 - 10 bar

R"R": ModelType

Control pressure

Control function

Identification number

Direction of flow Orifice

Sealing material

Body material

Nominal pressure

Connection type

6.6 Application conditions

Actuator

size [mm]

Actuator

material

Temperature rang

Medium

(with PTFE seal) Ambient temper-

ature 1)

40 – 63 PA -10 to see below -10 to see below

80 – 125 PA -10 to +180°C -10 to +60°C

40 – 80 PPS -10 to +180°C +5 to +140°C

125 PPS -10 to +180°C +5 to +90°C 2)

1) Including the pilot valve, the max. ambient temperature is +55°C.

2) Briefly up to a maximum of 140°C.

Medium tem-

perature [°C]

Ambient

temperature

[°C]

100 120 140 160 180 200

∅ 63

∅ 50

∅ 40

6.6.1 Pressure ranges

Maximum pilot pressure of Type 2000:

Actuator

material Actuator size [mm] Max. pilot pressure

[bar]

PA 40 - 80 10

125 7

PPS 40 - 80 10

125 7

Minimum pilot pressure: flow below the seat

(medium flow against the closing direction of the valve)

Required minimum pilot pressure Pmin with control function A:

Actuator size [mm] 40 50 63 80 100 125

Pmin [bar] 4.0 3.9 4.5 5.0 4.4 3.2

The required minimum pilot pressure Pmin with control function B and I

(flow below the seat) is dependent on the pressure of the medium 3).

Minimum pilot pressure: flow above the seat

(medium flow with the closing direction of the valve)

The required minimum pilot pressure Pmin with control function A

(flow above the seat) is dependent on the pressure of the medium 3).

3) The pressure diagrams are in the operating

instructions on the Internet: www.burkert.com

english

Type 2000

Assembly

7 ASSEMBLY

DANGER!

Risk of injury from high pressure in the system.

▶Before loosening lines or valves, turn off the pressure and vent

the lines.

Preparatory work

→Observe flow direction (see type label).

→Clean pipelines (sealing material, swarf, etc.).

Devices with welded body

Remove the actuator from the valve body:

→Clamp the valve body into a holding fixture.

NOTE!

Damage to the seat seal or the seat contour!

→Open the valve for control functions A and I: Pressurize the

lower pilot air port with compressed air (5 bar).

→Place a suitable open-end wrench on the wrench flat of the nipple.

→Unscrew the actuator off the valve body.

Devices with threaded body:

→Only disassemble the actuator if required by the customer.

7.1 Installation

WARNING!

Risk of injury from improper installation!

Damaged parts or incorrect tightening torques can cause leaks on

the equipment.

▶Use an open-end wrench for the assembly.

▶Observe the tightening torque (see torque table).

Devices with approval in accordance with DIN EN 161

In accordance with DIN EN 161 "Automatic Shut-off Valves for Gas

Burners and Gas Appliances", a strainer must be installed upstream

of the valve to prevent a 1 mm test pin from penetrating.

7.1.1 Installing the body

Welded body:

→Weld valve body in pipeline system.

Other body designs:

→Connect body to pipeline.

7.1.2 Installing the actuator (welded body)

→Check graphite seal and, if required, replace. Fully remove any

residue when replacing the seal.

WARNING!

Danger due to lubricants that contaminate the medium!

In oxygen applications there is a risk of an explosion!

▶Only use approved lubricants for specific applications, such as

oxygen or analytical applications.

english

Type 2000

Assembly

→Lubricate the nipple thread before reinstalling the actuator

(e.g. with Klüberpaste UH1 96-402 produced by Klüber).

Graphite seal

NOTE!

Damage to the seat seal or the seat contour!

→Open the valve for control functions A and I: Pressurize the

lower pilot air port with compressed air (5 bar).

→Observe the tightening torque when screwing the actuator into

the valve body (see table).

Orifice (DN) 15 20 25 32-40 50-65

Tightening torque ± 3 [Nm] 45 50 60 65 70

7.2 Rotating the actuator

The actuator can be rotated infinitely by 360°.

→Clamp the valve body into a holding fixture (if necessary).

NOTE!

Damage to the seat seal or the seat contour!

→Open the valve for control functions A and I: Pressurize the

lower pilot air port with compressed air (5 bar).

→Using a suitable open-end wrench, counter the wrench flat on

the nipple.

→Place a suitable open-end wrench on the hexagonal bolt of the

actuator.

WARNING!

Risk of injury from discharge of medium and release of pressure!

If the direction of rotation is wrong, the body interface may become

detached.

▶Turn the actuator in a clockwise direction (as seen from above).

Open-end wrench for

securing the nipple

Open-end wrench

for rotating the

actuator

7.3 Connecting the control medium

DANGER!

Risk of injury from high pressure in the system!

▶Turn off the pressure and vent the lines before loosening lines or

valves.

WARNING!

Risk of injury from unsuitable hoses!

▶Use only hoses which are authorized for the indicated pressure

and temperature range.

▶Observe the data sheet specifications from the hose

manufacturers.

The actuator can be rotated infinitely by 360°. See section

“7.2 Rotating the actuator”.

english

Type 2000

Start-Up

Control air hose: Use size 1/4" or 1/8" (actuator ø 40 mm) control

air hoses.

Control

function Pilot air port

Top

Bottom

Pilot air

port

Top Bottom

Closes Opens

the valve

Aggressive environment: discharge free pilot air ports via a

hose into a neutral atmosphere.

8 START-UP

▶Observe the type label specifications and information on

pressure and temperature values in section “6 Technical

data”.

8.1 Control pressure

WARNING!

For control function I – Danger if control pressure fails!

If the pressure fails, no defined position is reached.

▶For a controlled restart, initially pressurize the equipment with

control pressure and then connect the medium.

→Set the control pressure according to the type label specifica-

tions (section “6”) and flow direction (section “8.2” and “8.3”).

8.2 Flow above the seat

Control function A, CFA: closes by spring force with the medium flow.

The medium pressure supports the closure and seal of the valve seat.

The valve is opened by the control pressure.

WARNING!

Risk of injury due to water hammer!

A closing shock can cause lines and the equipment to burst.

▶Only use valves with the flow above the seat for gaseous media.

To ensure complete opening, the minimum control pressure

must be used!

english

Type 2000

Disassembly

8.3 Flow below the seat

Control function A, CFA: closes by spring force against the medium flow.

Control function B, CFB: closes with the control pressure against the

medium flow. The medium pressure supports the opening of the valve.

CFA/CFI CFB/CFI

Flow below the seat (closing

against the medium)

Flow above the seat (closing

with the medium)

CFA

WARNING!

Seat leaks caused by the minimum control pressure being too

low (on CFB and CFI) or the medium pressure being too high!

▶Observe the minimum control pressure and medium pressure

(see “6.6.1 Pressure ranges”).

8.4 Maintenance work

→Complete a visual inspection of the equipment once a year. Shorter

maintenance intervals may be recommended depending on the

operating conditions.

Wear parts: seals and swivel plate.

→In the event of a leak, replace the relevant wear part.

The maintenance and repair instructions are available on the

Internet: www.burkert.com

9 DISASSEMBLY

DANGER!

Risk of injury from discharge of medium and pressure!

It is dangerous to remove a device which is under pressure due to

the sudden release of pressure or discharge of medium.

▶Before removing a device, switch off the pressure and vent the lines.

Procedure:

→Loosen pneumatic connection.

→Remove device.

10 TRANSPORTATION, STORAGE,

DISPOSAL

NOTE!

Transport and storage damage!

▶Protect the device against moisture and dirt in shock-resistant

packaging during transportation and storage.

▶Permitted storage temperature: -20 – +65°C.

Damage to the environment caused by device components

contaminated with media.

▶Ensure the device and packaging are disposed of in an environ-

mentally sound manner!

english

Type 2000

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