Burkert 2063 Bedienungsanleitung

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

Type 2063, 2064, 2065

Piston-controlled diaphragm valve

Kolbengesteuertes Membranventil

Vanne à membrane commandée par piston

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modications techniques.

Operating Instructions 2309/03_EUml_00810533 / Original DE

1 OPERATING INSTRUCTIONS............................................... 4

1.1 Denitionofterms ....................................................... 4

1.2 Meansofrepresentation.............................................. 4

2 INTENDED USE .................................................................... 5

3 BASIC SAFETY INSTRUCTIONS.......................................... 5

4 GENERAL INFORMATION .................................................... 7

4.1 Contact addresses ...................................................... 7

4.2 Warranty ...................................................................... 7

4.3 InformationontheInternet.......................................... 7

5 PRODUCT DESCRIPTION .................................................... 7

5.1 General description ..................................................... 7

5.2 Application range ........................................................ 9

5.3 Properties .................................................................... 9

5.4 Function....................................................................... 9

6 TECHNICAL DATA............................................................... 10

6.1 Standards and directives........................................... 10

6.2 Labellingofforgedsteelvalvebody.......................... 10

6.3 Labellingoftubevalvebody(VP) .............................. 11

6.4 Type label .................................................................. 11

6.5 Operating conditions ................................................. 12

6.6 Flow rate values......................................................... 19

6.7 General technical data............................................... 20

7 INSTALLATION .................................................................... 21

7.1 Installation position 2/2-way valves .......................... 21

7.2 Installation into the pipeline....................................... 23

7.3 Removingactuatorfromthevalvebody ................... 23

7.4 Installing valve body.................................................. 24

7.5 Mount the actuator with diaphragm on the

valve body ................................................................. 25

7.6 Pneumatic connection............................................... 26

8 DISASSEMBLY.................................................................... 27

9 MAINTENANCE................................................................... 28

9.1 Maintenance.............................................................. 28

9.2 Repair ........................................................................ 29

10 MALFUNCTIONS ................................................................ 32

11 SPARE PARTS..................................................................... 33

11.1 Orderingtablesfordiaphragms................................. 33

12 TRANSPORTATION, STORAGE, DISPOSAL ...................... 34

Type 2063, 2064, 2065

English

Operating instructions

1 OPERATING INSTRUCTIONS

The operating instructions describe the entire life cycle of the

device.Keeptheseinstructionsinaneasilyaccessiblelocationfor

every user. The instructions must be available to each new owner

ofthedevice.

Important safety information.

Failure to observe these instructions and notes may result in

hazardous situations.

▶The operating instructions must be read and understood.

1.1 Denition of terms

Term in these instructions, refers to

Device Types 2063, 2064 and 2065

Ex area Potentially explosive atmosphere

Explosion

protection

approval

Approvalforuseinpotentiallyexplosive

areas

1.2 Means of representation

DANGER!

Warns of an immediate danger.

▶Failure to observe these instructions will result in death or

serious injuries.

WARNING!

Warns of a potentially hazardous situation.

▶Failure to observe these instructions may result in serious

injuries or death.

CAUTION!

Warns of a potential danger.

▶Failure to observe these instructions may result in moderate

or minor injuries.

NOTE!

Warns of damage.

Important tips and recommendations.

Referstoinformationintheseoperatinginstructionsorin

other documentation.

▶Designates instructions to avoid a danger.

→Designates a procedure that you must carry out.

Type 2063, 2064, 2065

English

Intended use

2 INTENDED USE

Only use diaphragm valves type 2063, 2064 and 2065 as

intended. Improper use of the device may be dangerous to

people, nearby equipment and the environment.

Diaphragmvalvestype2063,2064and2065aredesignedfor

thecontrolofcontaminated,high-purityorsterilemediaaswell

asforabrasiveoraggressivemedia(alsowithhigherviscosity).

Thedeviceisdesignedtocontroltheowofliquidand

gaseous media.

▶Onlyusethedevicesformediathatdonotattackthebody

andsealingmaterials(seetypelabel).Informationonthe

resistanceofthematerialstothemediaisavailablefrom

yourBürkertsalesoceorontheInternetat:

country.burkert.com →resistApp

▶Onlyuseequipmentthatisapprovedforthistypeofpoten-

tiallyexplosivearea.Thesedevicesareidentiedbyasepa-

rateExtypelabel.Beforeuse,observetheinformationonthe

separate Ex type label and the Ex additional instructions or the

separate Ex operating instructions.

▶To use the device, observe the permitted data, operating

conditionsandapplicationconditions.Thesespecications

canbefoundinthecontractdocuments,theoperatinginst-

ructions and on the type label.

▶Protectdevicefromharmfulenvironmentalinuences(e.g.radi-

ation,airhumidity,steam).Foranymattersrequiringclarica-

tion,contacttherelevantsalesoce.

▶Use the device only in conjunction with third-party devices

andcomponentsrecommendedorapprovedbyBürkert.

▶Correct transportation, correct storage and installation and

carefuluseandmaintenanceareessential

▶Use the device only as intended.

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonotconsiderany

• contingencies or incidents which occur during installation,

operationandmaintenanceofthedevices.

• localsafetyregulationsthatarewithintheoperator’sscope

ofresponsibility,includingthoserelatingtotheinstallation

personnel.

Risk of injury from high pressure and discharge of medium.

▶Beforeworkingonthedeviceorsystem,switchothepressure.

Vent or empty the lines.

Danger of bursting from overpressure.

▶Observethespecicationsonthetypelabelformaximalcontrol

and medium pressure.

▶Observe permitted medium temperature.

Risk of injury from electric shock (when electrical component

installed).

▶Beforereachingintothedeviceortheequipment,switchothe

power supply Secure it against reactivation.

▶Observeapplicableaccidentpreventionandsafetyregulations

forelectricalequipment!

Type 2063, 2064, 2065

English

Intended use

Risk of injury when opening the actuator.

Theactuatorcontainsatensionedspring.Iftheactuatorisopened,

thereisariskofinjuryfromthespringjumpingout.

▶Do not open the actuator.

Risk of injury due to moving parts in and on the device.

▶Do not reach into openings.

Danger due to loud noises.

Depending on the operating conditions, the device may gen-

erateloudnoises.Moredetailedinformationonthelikelihoodof

loudnoisesisavailablefromtherelevantsalesoce.

▶Wearhearingprotectionwheninthevicinityofthedevice.

Risk of burns or risk of re.

Quicklyswitchingactuatorsorhotmediummaycausethe

surfaceofthedevicetobecomehot.

▶Only touch the device while wearing protective gloves.

▶Keepthedeviceawayfromhighlyammablesubstancesand

media.

Medium may leak out if the diaphragm is worn.

▶Regularlycheckreliefboreforleakingmedium.

▶Ifmediumisleakingoutofthereliefbore,changethe

diaphragm.

▶Ifthemediaishazardous,protecttheareasurroundingthe

discharge point against dangers.

General hazardous situations.

Topreventinjuries,ensure:

▶Do not transport, install or remove heavy devices without the

aidofasecondpersonandusingsuitableauxiliaryequipment.

▶That the system cannot be activated unintentionally.

▶Onlytrainedtechniciansmayperforminstallationandmain-

tenancework.

▶Performinstallationworkandmaintenanceworkusingsuit-

able tools only.

▶Afteraninterruption,ensurethattheprocessisrestartedina

controlledmanner.Observesequence:

1. Apply supply voltage or pneumatic supply.

2. Charge the device with medium.

▶Usethedeviceonlywhenitisinperfectconditionandin

accordance with the operating instructions.

▶For deployment planning and device operation, observe the

plant-specicsafetyregulations.

▶Theplantownerisresponsibleforthesafeoperationand

handlingoftheplant.

▶Observethegeneralrulesoftechnicalequipment.

▶The exhaust air of the device may be contaminated with

lubricants.

Pleaseobservethefollowinginordertoprotectagainst

damagetothedevice:

▶Feed only those media listed in chapter “6 Technical data”

into the medium ports.

▶Donotmakeanychangestothedeviceanddonotsubjectit

to mechanical stress.

Type 2063, 2064, 2065

English

General information

4 GENERAL INFORMATION

4.1 Contact addresses

Germany

BürkertFluidControlSystems

Sales Center

Christian-Bürkert-Str.13-17

D-74653Ingelngen

Tel.:+49(0)7940-1091111

Fax:+49(0)7940-1091448

E-mail:[email protected]

International

The contact addresses can be found on the back pages of the

printedQuickstart.

Theyarealsoavailableonlineat:country.burkert.com

4.2 Warranty

Apreconditionforthewarrantyisthatthedeviceisusedas

intendedinconsiderationofthespeciedoperatingconditions.

4.3 Information on the Internet

Operating instructions and data sheets for types 2063, 2064

and2065canbefoundonlineat:country.burkert.com

5 PRODUCT DESCRIPTION

5.1 General description

Thediaphragmvalveconsistsofapneumaticallyactuatedpiston

actuator and a 2-way body. It uses neutral gases or air to control

theowofcontaminated,aggressive,abrasive,high-purityor

sterile media; media with high viscosity can also be used.

5.1.1 2/2-way valve type 2063

Actuator housing

Port connection

Valve body

Pilot air port 1 CFA and CFI /

exhaust port CFB

Pilot air port 2 CFB and CFI /

Exhaust port CFA

Transparent cap with

position indicator

Diaphragmsocket

Diaphragm

Fig. 1: 2/2-way valve type 2063, design and description

Type 2063, 2064, 2065

English

Product description

5.1.2 T-valve type 2064

Actuator housing

Port connection

T-Valve body

Pilot air port 1 CFA and CFI /

exhaust port CFB

Pilot air port 2 CFB and CFI /

exhaust port CFA

Transparent cap with

position indicator

Diaphragmsocket

Diaphragm

Fig. 2: T-valve type2064, design and description

5.1.3 Tank bottom valve type 2065

Actuator housing

Port connection

Pilot air port 1 CFA and CFI /

exhaust port CFB

Pilot air port 2 CFB and CFI /

Exhaust port CFA

Transparent cap with

position indicator

Tankbottombodywith

weldingange

Diaphragmsocket

Diaphragm

Fig. 3: Tank bottom valve type2065, design and description

Type 2063, 2064, 2065

English

Product description

5.2 Application range

Observethemaximumpressurerangeonthetypelabel!

• Contaminated, aggressive, abrasive, high-purity or sterile

media.

• Higher viscosity media.

5.3 Properties

• Anyowdirection.

• Self-drainingwithappropriateinstallation.Theendsofthe

connections used must be cylindrical.

• Optimised deadleg.

• Lowturbulenceow.

• Highowvaluesduetostreamlinedvalvebody.

• Maintenance-freeundernormalconditions.

• Simpleexchangeofthediaphragmmaterial.

5.3.1 Options

• Strokelimitation(asmax.ormin./max.variant)

Limitationofthemaximumand/orminimumopenposition/

owratebymeansofadjustingscrew.

• Positionfeedbacksensor

Feedbacksensorforthevalvepositionusinginductiveprox-

imityswitchorType8697feedbacksensor.

5.3.2 Device variants

Thediaphragmvalveisavailableforthefollowingactuatorsizes:

ø 32 mm, ø 50 mm, ø 70 mm, ø 90 mm, ø 130 mm.

5.4 Function

Springforce(SFA)orpneumaticpilotpressure(CFBandCFI)

generatetheclosingforceofthediaphragmpressurepiece.

Force is transmitted through a spindle connected to the actuator

piston.

5.4.1 Control functions (CF)

Control functionA (CFA)

Closedbyspringforceinrestposition

Type 2063, 2064, 2065

English

Technical data

Control functionB (CFB)

Openedbyspringforceinrestposition

Control functionI (CFI)

Actuatingfunctionviareciprocal

pressurization

6 TECHNICAL DATA

6.1 Standards and directives

The device complies with the relevant EU harmonisation leg-

islation.Inaddition,thedevicealsocomplieswiththerequire-

mentsofthelawsoftheUnitedKingdom.

Theharmonisedstandardsthathavebeenappliedforthecon-

formityassessmentprocedurearelistedinthecurrentversionof

theEUDeclarationofConformity/UKDeclarationofConformity.

6.2 Labelling of forged steel valve

body

XXXXXXXXXX

XX F

1.4435/316L(VS)

PN16/CWP150

XXXXXXXX/XXX

XXXXXX

XXXX

Self-drainangle

Customized text

(optional)

Oriceconnectionand

pipe dimensions

Batch number

Material

Production number

/ serial number

Nominal

pressure

Company logo

Fig. 4: Labelling of forged steel valve body

Type 2063, 2064, 2065

English

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