Burkert 5282 Bedienungsanleitung

Type 5282

2/2-Way Solenoid Valve

2/2-Wege-Magnetventil

Électrovanne à 2/2 voies

Bedienungsanleitung

Manuel d‘utilisation

Operating Instructions

1 OPERATING INSTRUCTIONS

The operating instructions contain important information.

▶Read the operating instructions carefully and follow the safety instruc-

tions in particular, and also observe the operating conditions.

▶Operating instructions must be available to each user.

▶The liability and warranty for the product / device are void if the operat-

ing instructions are not followed.

1.1 Symbols

▶Designates an instruction to prevent risks.

→designates a procedure which you must carry out.

Warning of injuries:

DANGER!

Imminent danger. Serious or fatal injuries.

WARNING!

Potential danger. Serious or fatal injuries.

CAUTION!

Danger. Minor or moderately severe injuries.

Warns of damage to property:

NOTE!

Contents

1 Operating Instructions....................................................................... 2

2 Authorized use .................................................................................. 3

3 Basic safety instructions.................................................................... 3

4 Technical data................................................................................... 5

5 Installation............................................................................................7

6 Maintenance, troubleshooting ......................................................... 11

7 Spare parts ..................................................................................... 12

8 Transport, Storage, Disposal ........................................................... 13

english

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any

•contingencies and events which may arise during the installation,

operation and maintenance of the devices.

•local safety regulations - the operator is responsible for observing

these regulations, also with reference to the installation personnel.

Danger - high pressure.

▶Before loosening the pipes and valves, turn o the pressure and

vent the pipes.

Risk of electric shock.

▶Before reaching into the device or the equipment, switch o the

power supply and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations for

electrical equipment.

Risk of burns/risk of re if used for a prolonged switch-on time

through hot device surface.

▶Keep the device away from highly ammable substances and media

and do not touch with bare hands.

2 AUTHORIZED USE

Non-authorized use of the solenoid valve type 5282 may be a

hazard to people, nearby equipment and the environment.

▶The device is designed to control, shut o and meter neutral media

up to a viscosity of 21 mm2/s.

▶Provided the cable plug is connected and installed correctly, e.g. Bürk-

ert type 2508, the device satises protection class IP65 in accordance

with DIN EN 60529 / IEC 60529.

▶During use observe the authorized data, the operating conditions and

conditions of use specied in the contract documents, on the type

label and in the operating instructions, as described in the chapter

entitled “4 Technical data”.

▶Correct transportation, correct storage and installation and careful

use and maintenance are essential for reliable and faultless operation.

▶Use the device only as intended.

2.1 Denition of term

In these operating instructions, the term “device” always refers to the

Type 5282.

english

Risk of injury due to malfunction of valves with alternating current

(AC).

Sticking core causes coil to overheat, resulting in a malfunction.

▶Monitor process to ensure function is in perfect working order.

Risk of short-circuit/escape of media through leaking screw joints.

▶Ensure seals are seated correctly.

▶Carefully screw valve and connection lines together.

General hazardous situations.

To prevent injury, ensure that:

▶The device may only be used in the explosion-protected area if an

appropriate additional identication is attached to the type label.

For use observe the additional information enclosed with the device

together with safety instructions for the explosion risk area.

▶The enclosed UL instructions must be followed in the UL area.

▶Do not put any loads on the body (e.g. by placing objects on it or

standing on it).

▶Do not make any external modications to the device bodies. Do

not paint the body parts or screws.

▶The system cannot be activated unintentionally.

▶Installation and repair work may be carried out by authorized techni-

cians only and with the appropriate tools.

▶After an interruption in the power supply or uid supply, ensure that

the process is restarted in a dened or controlled manner.

▶The device may be operated only when in perfect condition and in

consideration of the operating instructions.

Type 5282 was developed with due consideration given to

accepted safety rules and is state-of-the-art. Nevertheless, dan-

gerous situations may occur.

3.1 Warranty

The warranty is only valid if the device is used as intended in accordance

with the specied application conditions.

3.2 Information on the internet

The operating instructions and data sheets for type 5282 can be found

on the internet at:

www.buerkert.com Type 5282

english

4 TECHNICAL DATA

4.1 Operating conditions

The following values* are indicated on the type label:

•Voltage (tolerance ± 10 %) / current type

•Coil power consumption

(active power in W - at operating temperature)

•Pressure range

•Body material brass (MS) or stainless steel (VA)

•Seal material FKM, EPDM, NBR

* see description of type label below

Operating principle 2/2-way valve:

A (NC) B (NO)

2 ( )

1 ( )

2 (B)

1 ( )

Type of protection: IP65 in accordance with DIN EN 60529 / IEC 60529

with correctly connected and installed device socket,

e.g. Bürkert Type 2508

4.2 Application conditions

Ambient temperature: max. +55 °C

The following values must also be observed for valves with UL/UR

approval:

Fluid Temperature Seal materials

FKM NBR EPDM

Dry air,

inert gas

Fluid [°F] +32...+194 +32...+176 -13...+194

Ambient [°F] +32...+131 +32...+131 -13...+131

Fluid [°C] 0...+90 0...+80 -25...+90

Ambient [°C] 0...+55 0...+55 -25...+55

Water Fluid [°F] +41...+194 +41...+176 +41...+194

Ambient [°F] +41...+131 +41...+131 +41...+131

Fluid [°C] +5...+90 +5...+80 +5...+90

Ambient [°C] +5...+55 +5...+55 +5...+55

Hazardous

uid:

oil, LPG

gas,

oxygen

Fluid [°F] +32...+194

Ambient [°F] +32...+131

Fluid [°C] 0...+90

Ambient [°C] 0...+55

english

Permitted medium temperature and permitted media depending on seal

material:

Seal

material

Medium

temperature

Permitted media

FKM 0 °C ... +90 °C Per-solutions, hot oils without additives,

diesel and heating oil without additives,

detergent solution

EPDM -25 °C ... +90 °C Oil and grease-free liquids,

cold and hot water

NBR 0 °C ... +80 °C Cold and warm water

Operating duration

Unless otherwise indicated on the type label, the solenoid system is suitable

for continuous operation.

Important information for functional reliability during con-

tinuous operation: If standstill for a long period at least 1-2 acti-

vations per day are recommended.

Service life

High switching frequency and high pressures reduce the service life.

4.3 Conformity

Type 5282 conforms with the EU Directives according to the EU Decla-

ration of Conformity.

4.4 Standards

The applied standards, which verify conformity with the EU Directives,

can be found on the EU-Type Examination Certicate and / or the EU

Declaration of Conformity.

4.5 Type label

Type label

Type

Operating prinziple

Orice

Seal material

Body material

Id. Number Manufacturer-Code

Voltage, frequency,

power consumption

Connection thread,

pressure range

Example:

5282 A 25 EPDM MS

Made in Germany

00134469

W17 LU

230V 50-60Hz 8W

G1 1/4 P

N 0,2

16 bar

Fig. 1: Location and inscription of the type label

english

5 INSTALLATION

5.1 Safety instructions

DANGER!

Risk of injury from high pressure in the equipment.

▶Before loosening the pipes and valves, turn o the pressure and

vent the pipes.

Risk of injury due to electrical shock.

▶Before reaching into the device or the equipment, switch o the

power supply and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations for

electrical equipment.

WARNING!

Risk of injury from improper installation.

▶Installation may be carried out by authorized technicians only and

with the appropriate tools.

Risk of injury from unintentional activation of the system and an

uncontrolled restart.

▶Secure system from unintentional activation.

▶Following assembly, ensure a controlled restart.

5.2 Before installation

Installation position:

Installation can be in any position.

Preferably: Actuator upright.

→Prior to installation check pipelines for dirt and, if required, clean.

Dirt lter: To ensure that the solenoid valve func-

tions reliably, a dirt filter (≤500 µm) must be

installed in front of the valve inlet.

5.3 Installation

→Hold the device with a suitable tool (open-end wrench) on the body

and screw into the pipeline.

NOTE!

Caution risk of breakage.

•Do not use the coil as a lever arm.

→Observe direction of ow:

The arrow on the body indicates the direction of ow (no function in

opposite ow direction).

english

5.4 Manual emergency actuation

NOTE!

Caution!

•When the manual emergency actuation is locked, the valve can no

longer be actuated electrically.

Press

Turn

Manual emergency

actuation

Fig. 2: Manual emergency actuation

5.5 Changing valve function

(not possible for var Code CF02 and MT50)

max. 2.0 Nm

Pilot valve

O-rings

Identication for

the ow direction

Fig. 3: Installing the pilot valve (changing valve function)

DANGER!

Discharge of medium due to leaking device.

If the O-rings are forgotten or incorrectly inserted during installation

of the pilot valve, the device will be damaged and medium will be

discharged.

▶Before screwing in the pilot valve, correctly insert O-rings into the

depressions.

english

Flow direction

Function NC Function NO

Function NC

The pilot valve is

installed in such a

way that the manual

emergency actuation

points in the direction

opposite to the

direction of ow

arrow.

Function NO

The pilot valve is

installed in such a

way that the manual

emergency actuation

points in the same

direction as the iden-

tication for the ow

direction.

Fig. 4: Valve functions (NC/NO)

5.6 Setting the switching times

The closing and opening times of the valve can be changed if required

with the side throttle screws.

NOTE!

Pressure surges caused by liquid media and short closing times.

•If closing times are fairly short, liquid media cause higher pressure

surges. These may reduce the service life of the diaphragm and

destroy other devices and components in the system.

CAUTION!

Discharge of medium if the throttle screws are unscrewed too far.

Extending

closing times

Extending

opening times

Reducing

closing times

Reducing

opening times

Fig. 5: Extending / reducing switching times

Shorten closing

times

Fig. 6: Shorten closing times for DN13 stainless steel

english

5.7 Electrical connection of the cable plug

DANGER!

Risk of injury due to electrical shock.

▶Before reaching into the device / equipment switch o the power

supply and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations for

electrical equipment.

If the protective conductor is not connected, there is a risk of electric

shock.

▶Always connect protective conductor and check electrical continu-

ity coil and body.

Authorized cable plug e.g.

Type 2508 or other suitable cable

plug in accordance with

DIN EN 175301-803 Form A

max. 1 Nm

Seal

Fig. 7: Electrical connection of the cable plug

Note the voltage and current type as specied on the type label.

→Tighten cable plug (for permitted types see data sheet), observing

max. torque 1 Nm.

→Check that seal is tted correctly.

→Connect protective conductor and check electrical continuity between

coil and body.

5.7.1 Electrical connection - Pulse (CF 02)

24 3

Terminal 1

(=) ∼

(+) L1

(–) N

Terminal 2

Terminal 3

Earth connector

Fig. 8: Circuit diagram

The connection terminals in the device socket are identied with

the numbers 1 to 3 according to the terminals on the valve.

english

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