Burkert PTB 00 ATEX 2129 X Bedienungsanleitung

Operating Instructions

Bedienungsanleitung

Instructions de Service

PTB 00 ATEX 2129 X

Device with II 2G/D EEx m or

II 2G EEx em-approval

Example: Type 6013

Geräte mit II 2G/D EEx m bzw.

II 2G EEx em-Zulassung

Beispiel: Type 6013

Appareils avec mode de protection

II 2G/D EEx m et II 2G EEx em

Exemple: Type 6013

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous resérve de modification techniques.

Operating Instructions 0507/13_EU-ML_00803970

ancien nouveau

PTB Ex-95.D.2043X PTB 00 ATEX 2129 X

EEx m II T4, T5 ou T6 II 2G/D EEx m II T4, T5, T6 et

II 2G EEx em II T4, T5, T6

CE CE0102

old new

PTB Ex-95.D.2043X PTB 00 ATEX 2129 X

EEx m II T4, T5 or T6 II 2G/D EEx m II T4, T5, T6 or

II 2G EEx em II T4, T5, T6

CE CE0102

alt neu

PTB Ex-95.D.2043X PTB 00 ATEX 2129 X

EEx m II T4, T5 oder T6 II 2G/D EEx m II T4, T5, T6 bzw.

II 2G EEx em II T4, T5, T6

CE CE0102

Homologation ATEX

Depuis le 01. 07. 2003 la nouvelle directive CE 94/9/CE (ATEX 100a) est appliquée. Le

présent produit Bürkert correspond aux exigences de cette directive. Comparé à

l'homologation existante jusqu'à maintenant, seul le marquage a changé, les appareils sont

techniquement identiques.

Les identification se différencient

comme suit:

ATEX-Zulassung

Seit dem 01. 07. 2003 wird die neue EG-Richtlinie 94/9/EG (ATEX 100a) angewendet. Das

vorliegende Bürkert-Produkt entspricht den Anforderungen dieser Richtlinie. Im Vergleich

zur bisherigen Zulassung hat sich nur die Kennzeichnung geändert, technisch sind die

Geräte identisch.

Die Kennzeichnungen unterscheiden

sich wie folgt:

ATEX Approval

Since 01.07.2003, the new EC Guideline 94/9/EC (ATEX 100a) is being applied. The

present Bürkert product complies with the requirements of this Guideline. Compared with

the previous approval, only the marking has changed; the devices are technically identical.

The markings will change as follows:

00 ATEX 2129 X - 1

english

EC DECLARATION OF CONFORMITY...................................................... 2

GENERAL INFORMATION.............................................................................................. 3

Usein accordancewith Regulations................................................................................... 3

Safetyregulations ................................................................................................................................. 4

APPLICATION CONDITIONS OFTHE COILS.................................. 5

Specialconditions................................................................................................................................. 5

TECHNICAL DATA...................................................................................................................... 8

GeneralInformation regarding therechnical dataof the unit ...................... 8

Electrical data ........................................................................................................................................... 9

Coils suitable for individual installation .................................................................. 9

Coils suitable for individual or battery installation ....................................10

INSTALLATION AND COMMISSIONING.............................................. 11

FAULTS, MAINTENANCE AND REPAIRS........................................ 14

Faults ............................................................................................................................................................ 14

Maintenanceandrepairs ........................................................................................................... 15

ACCESSORIES............................................................................................................................. 15

ANNEX

EC DesignTest Certificate................................................................................................... A 2

Device with II 2G/D EEx m or

II 2G EEx em-approval

PTB 00 ATEX 2129 X

2 - 00 ATEX 2129 X

english

As manufacturer, Bürkert Werke GmbH & Co. KG herewith declares that these

products comply with the requirements of the Directives of the Committee for the

Harmonization of the Legal Regulations of Member States concerning

electrical equipment with rated voltages of 50-1000 V AC respectively 75-1500 V

DC (Low Voltage Directive 73/23/EC),

electromagnetic compatibility (89/336/EC)

equipment and protective systems intended for use in potentially explosive

atmospheres (ATEX, 94/9/EU).

The following standards were consulted with respect to the compliance with the Low

Voltage Directive:

EN 50178: 04/98 Power current equipment with electronic devices

EN 60730-1: 01/96 Automatic electrical controlling and regulating

equipment

DIN VDE 0110-1:04/97 Insulation coordinates for electrical equipment in low

voltage installations

EN 60529: 11/92 Methods of protection through the enclosure (IP code)

DIN VDE 60204-1: 06/93 Safety of machines

VDE 0580: 10/94 Electromagnetic devices, general requirements

The following standards were consulted for assessing the devices with respect to

electromagnetic compatibility:

EN 50081-2: 03/94 Basic specification interference transmission;

Part 2: Industry

EN 61000-6-2: 03/00 Basic specification interference immunity;

Part 2: Industry

The following standards were consulted with resprect to the compliance with the

ATEX-Directives:

EN 50014: 1997+A1+A2 Electrical apparatus for potentially explosive

atmospheres. General requirements

EN 50019: 1994 Electrical apparatus for potentially explosive

atmospheres. Increased safety „e“

EN 50028: 1987 Electrical apparatus for potentially explosive

atmospheres. Encapsulation „m“

EN 50281-1-1: 1998 Electrical apparatus for use in the presence of

combustible dust

EC DECLARATION OF CONFORMITY

Ingelfingen, 08.03.2004 Otto Walch

Place and date Certifications Manager

00 ATEX 2129 X - 3

english

To ensure that the device functions correctly and will have a long service life,

please comply with the information in these operating instructions as well as the

operating conditions and the permisible ranges that are specified in the data

sheets of device used.

• If these instructions are ignored, no liability will be accepted from our side, and

the guarantee on the device and its accessories will also become invalid!

• This device is exclusively intended for use as a solenoid valve for the media

permitted according to the data sheet and for use in Explosion Group II,

Category 2G or 2D and Temperature Classes T4, T5 or T6 (refer to the

information on the Ex-approval plate ).

• The class of protection used is EEx m encapsulation for coils with cable

connections or the EEx em encapsulation for coils with a terminal box.

• The coils with terminal boxes are not authorized for Category 2D.

• An other use, or any use exceeding the above provisions will be considered as

incorrect usage

. Bürkert accepts no liability for any damage resulting from

such use. The risk will be borne by the user alone.

• Comply with the requirements of EN 50281-1-2, e.g. in respect of dust

deposits and temperatures!

• The AC10 magnetic coil is used to actuate valves that control gaseous or

fluid media.The coil is always mounted on the armature guide tube or the

armature, and is secured with a nut, thereby always creating a closed

system, so that these devices may also be used in petrol pumps for the

control of the petrol as Category 2 devices.

USE FORTHE INTENDED PURPOSE (NORMAL USE)

GENERAL INSTRUCTIONS

For EC Design Test Certificate PTB 00 ATEX 2129X,

see annex. For temperature classes and electrical data see

"Technical Data".

NOTE

The EC prototype test certificate PTB 00 ATEX 2129X was issued by the

Physikalisch Technischen Bundesanstalt

Bundesallee 100

38116 Brunswick

who also audited the production (CEO102)

4 - 00 ATEX 2129 X

english

• The solenoid valve may not be disassem bled!

• Note that lines and valves should not be disconnected while the

system is under pressure.

• Always switch off the electrical power supply before carrying out any

work on the system!

0 bar, psi, kPa

Note the

direction of

flow!

ATTENTION

SAFETY INSTRUCTIONS

• When planning the application of the device, and duringits operation,

observe the general technical rules with regard to safety.

• Take suitable measures to prevent unintentional operation or

impermissible impairment.

00 ATEX 2129 X - 5

english

SPECIAL CONDITIONS

1. Short-circuit protection

Each solenoid must be connected in series with a fuse (max. 3 x Ibto IEC

60127-2-1) or motor contactor with rapid short-circuit and thermal triggering

corresponding to its rated current (the contactor being adjusted to this

current). With very small rated currents of the solenoids, a fuse with the lowest

current according to the stated IEC standard is adequate. This fuse may be

placed in the associated supply device or must be connected separately in

series. The rated voltage of the fuse must be equal to or greater than the

stated rated voltage of the solenoid. The cutoff capacity of the fuse cartridge

must be equal to or greater than the maximum expected short-circuit current

at the point of installation (usually 1500 A).

The nominal value of the fuse is quoted on the magnet.

Sicherung/Fuse

0,08 A

APPLICATION CONDITIONS OFTHE COILS

Example

2. Operation with associated valve body

The solenoids coil type AC10-..-.-PD73 through type AC10-..-.-PD86 may only

be operated with a matching valve body as a complete device, complying with

the following requirements:

• Materials with single and block assembly:

metal (brass, aluminium, stainless steel) or plastics (e,g, polyamide PA 6

GV ...)

ATTENTION! When using the devices in petrol pumps for the control of

petrol in category 2, a valve body made of metal (brass,

aluminium or stainless steel) must be employed!

6 - 00 ATEX 2129 X

english

The coil is mounted on the armature guide

tube.

It may be disassembled only by the

manufacturer!

The valve always represent a closed

system.

Temperature conditions on the solenoid coil

type AC10 at 60 °C ambient temperature.

• Minimum dimensions of the valve bodies:

32 mm x 32 mm x 10 mm (L x W x H)

A larger valve body with better heat conductance may be attached at any

time.

3. Individual installation

The solenoid coil types AC10-..-.- PD47 to AC10- ..-.-PD72 , are only suitable

for individual installation.

4. Operating temperature range

Comply with the operating temperature listed for each type in the ”Electrical

Data”!

5. Ambient temperature > 55 °C

For solenoid coil types AC10-..-6-PD53 and AC10-..-6-PD66, a heat-resistant

cable tail is used for ambient temperatures > 55 °C!

The solenoid coil types AC 10-..-.-... may also be used for the control of petrol

in category 2 when no air and no oxygen are present in the closed system.

This also applies during start-up and shut-down of the system.

Use in Petrol tanks

ATTENTION! When using the devices in petrol pumps for the control of

petrol in category 2, a valve body made of metal (brass,

aluminium or stainless steel) must be employed!

00 ATEX 2129 X - 7

english

Model with a terminal box

The solenoid coil type AC10-..-.-... may also be manufactured with a

terminal box.

Through the addition of a terminal box, the type of protection of these

solenoid coil is changed.

• The designation with the integrated terminal bos is: II 2G EEx em ll T4, T5, T6

Temperature class Coil size Absolute temperature [°C]

T4 5 118

6113

493

587

690

T6 579

675

ATTENTION • Only permanently laid cables and wiring may be inserted.

• The operator must provide suitable stress relief.

• Wires with an outside diameter of 6 to 13 mm may be used.

Observe the maximum thermal loading of the cables or

wires to be inserted.

• The inserted break-off seal must be matched to the

diameter of the cable or wire.

• The rated cross-section of the cable or wire strands must

be at least 0.75 mm² and may not exceed 2.5 mm².

• The screws for fixing the cover of the terminal box must be

tightened with a torque of 100 Ncm (±5%).

8 - 00 ATEX 2129 X

english

GENERAL INFORMATION REGARDINGTHETECHNICAL DATA OF

THE UNIT

TECHNICAL DATA

The technical data quoted on the rating plate of the

respective device must not be exceeded!

ATTENTION

Sicherung/Fuse

0,08 A

Example

CE designation

PTB certification No.

Space for barcode

Ident. no / date of production

Serial no. of the coil

Voltage (±10 %) - power rating

Coil type - port size for fluid part

- coil size

Mode of protection/temperature code

Ex Code

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