Burkert 1066 Bedienungsanleitung

Conversion Instructions

Umbauanleitung

Instructions de transformation

Type 8681

Replacement of control head Type 1066 with control head Type 8681

Tausch des Steuerkopfs Typ 1066 gegen den Steuerkopf Typ 8681

Remplacement de la tête de commande du type 1066 par la tête

de commande du type 8681

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 1804/00_EU-EN_00810440 / Original DE

Conversion instructions for control head

Contents:

1 CONVERSION INSTRUCTIONS ............................................................4

1.1 Symbols .......................................................................................4

2 BASIC SAFETY INSTRUCTIONS ..........................................................5

3 GENERAL INFORMATION ........................................................................6

3.1 Contact addresses ...................................................................6

3.2 Warranty ......................................................................................6

3.3 Information on the Internet ......................................................6

4 ASSEMBLY .......................................................................................................6

4.1 Safety instructions ..................................................................... 6

4.2 Disassembly of Type 1066 ......................................................7

4.3 Installation of Type 8681 ......................................................... 9

5 START-UP OF CONTROL HEAD TYPE 8681 ...............................10

6 BUS CONFIGURATION ..........................................................................11

6.1 DeviceNet DIP switch setting ...............................................11

6.2 AS interface profile .................................................................11

english

Type 8681

Conversion instructions

WARNING!

Warns of a potentially dangerous situation.

▶Failure to observe the warning may result in serious injuries or

death.

CAUTION!

Warns of a possible danger.

▶Failure to observe this warning may result in a moderate or

minor injury.

NOTE!

Warns of damage to property.

▶Failure to observe the warning may result in damage to the

device or the equipment.

Indicates important additional information, tips and

recommendations.

Refers to information in these instructions or in other

documentation.

▶Designates instructions for risk prevention.

→Designates a procedure which you must carry out.

1 CONVERSION INSTRUCTIONS

These conversion instructions describe the replacement of control

head Type 1066 with control head Type 8681. Keep these instructions

in a location which is easily accessible to every user, and make these

instructions available to every new owner of the device.

The conversion instructions contain important safety

information.

Failure to observe these instructions may result in hazardous

situations.

▶The conversion instructions must be read and understood.

For further information on the application, the authorized

use, the technical specifications, start-up and functions as

well as the provisions for packaging, transport, storage and

disposal, please refer to the operating instructions for the

type concerned.

1.1 Symbols

DANGER!

Warns of an immediate danger.

▶Failure to observe the warning will result in a fatal or serious

injury.

english

Type 8681

Basic safety instructions

2 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any

• contingencies and events which may arise during the assembly,

operation, and maintenance of the devices.

• local safety regulations – the operator is responsible for observing

these regulations, also with reference to the installation personnel.

DANGER!

Danger – high pressure.

▶Before loosening lines and valves, turn off the pressure and vent

the lines.

Risk of electric shock.

▶Before reaching into the device or the equipment, switch off the

power supply and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations

for electrical equipment.

Risk of burns and danger of fire during long-term operation

due to hot device surface.

▶Keep the device away from highly flammable substances and

media and do not touch with bare hands.

WARNING!

General hazardous situations.

To prevent injuries:

▶Ensure that the system cannot be activated unintentionally.

▶Installation and maintenance work may be carried out only by

authorized technicians with the appropriate tools.

▶After an interruption in the electrical or pneumatic supply,

ensure that the process is restarted in a defined or controlled

manner.

▶The device must only be operated when in a perfect condition

and in consideration of the operating instructions.

▶The general rules of technology must be observed for applica-

tion planning and operation of the device.

NOTE!

Electrostatic sensitive components or modules.

The device contains electronic components which react sensitively

to electrostatic discharge (ESD). Contact with electrostatically

charged persons or objects are hazardous to these components.

In the worst case scenario, they will be destroyed immediately or

will fail after start-up.

• Observe the requirements in accordance with EN 61340-5-1 to

minimize or avoid the possibility of damage caused by sudden

electrostatic discharge.

• Also ensure that you do not touch electronic components when

the supply voltage is on.

english

Type 8681

General information

3 GENERAL INFORMATION

3.1 Contact addresses

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

D-74653 Ingelfingen

Germany

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

Email: [email protected]

International

Contact addresses can be found on the final pages of the printed

operating instructions.

And also on the Internet at: www.burkert.com

3.2 Warranty

The warranty is only valid if the control head is used as authorized in

accordance with the specified application conditions.

3.3 Information on the Internet

The operating instructions and data sheets for Type 8681 can be found

on the Internet at:

www.burkert.com

4 ASSEMBLY

4.1 Safety instructions

DANGER!

Risk of injury from high pressure in the system.

▶Before loosening lines and valves, turn off the pressure and vent

the lines.

Risk of injury due to electrical shock.

▶Before reaching into the device or the equipment, switch off the

power supply and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations

for electrical equipment.

WARNING!

Risk of injury from improper assembly.

▶Installation may be carried out by authorized technicians only

and with the appropriate tools.

Risk of injury from unintentional activation of the system and

an uncontrolled restart.

▶Secure system from unintentional activation.

▶Following assembly, ensure a controlled restart.

english

Type 8681

Assembly

4.2 Disassembly of Type 1066

1. Disconnecting pneumatic connection:

→Remove supply pressure

connection and exhaust

air connection (if installed).

→Loosen pneumatic connection

between control head and

actuator.

2. Disconnecting electrical supply connection:

Multi-pole variant:

→Remove circular plug.

Fig. 1: Disconnecting electrical supply connection (multipole model)

Cable gland:

→Open the transparent hood of the

control head.

→Unscrew the screw terminals and

pull out wires.

Fig. 2: Disconnecting electrical supply connection (cable gland)

english

Type 8681

Assembly

3. Removing control head Type 1066:

→Loosen the fastening screws of

the control head.

→Remove control head from

actuator.

4. Removing adaptation set Type 1066:

NOTE!

The adaptation set for Type 1066 (flange, piston rod extension

with pushbutton) is not suitable for use with Type 8681.

▶Do not use adaptation set Type 1066 for Type 8681.

→Remove piston rod extension with

pushbutton.

→Remove flange.

english

Type 8681

Assembly

4.3 Installation of Type 8681

The suitable adaptation set for your actuator is described in

data sheet Installation kits for hygienic process valves.

You can find the data sheet on the Internet at:

www.burkert.com→8681

1. Installing adaptation set Type 8681:

→Install suitable flange for

control head 8681.

→Install a suitable piston rod

extension including target for

control head 8681.

2. Installing control head Type 8681:

NOTE!

If the torque is too high when screwing in the side shoulder

screws, protection class IP65 / IP67 cannot be ensured.

▶The screws may be tightened to a maximum torque of 3.2 Nm

only.

→Place the control head on the

adaptation.

→Fasten it onto the adaptation with

the two side shoulder screws

(maximum tightening torque

3.2 Nm).

english

Type 8681

Start-up of control head Type 8681

3. Connecting control head Type 8681 to the supply

→Make the electrical connection

(for details see the operating

instructions for control head

type 8681 at www.burkert.com).

→Make the pneumatic connection

(for details see the operating

instructions for control head

type 8681 at www.burkert.com).

5 START-UP OF CONTROL HEAD

TYPE 8681

→For details see operating instructions for control head Type 8681

(www.burkert.com).

english

Type 8681

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