CAME PRATICO SYSTEM BX Series Bedienungsanleitung

AUTOMATION WITH “PRATICO SYSTEM”

FOR SLIDING GATES

INSTALLATION MANUAL

BX SERIES

BX-P

All the data and information contained herein is considered subject to change at any time and at our discretion

ENGLISH

2.1 Destination

1 Legend

2 Destination and limits of use

The BX-P gearmotor is designed to automate sliding gates for residential and condominium complexes.

The use of this product for purposes other than the one intended and installation carried out in a manner other than as

instructed in this technical manual are prohibited.

2.2 Limits of use

For intensive or condominium use: maximum gate weight 600 kg with maximum length of 14 meters.

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This symbol indicates sections to be read with particular care.

This symbol indicates sections concernig safety

This symbol indicates notes to communicate to users.

“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”

The following standard were complied with for this product: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.

3 Standard followed

4.1 Gearmotor

The BX-P ratiomotor is designed and built by CAME CANCELLI AUTOMATICI S.p.A. and it meets the safety standards in force.

Guaranteed 24 months if not tampered with.

The case consists partly of cast aluminium, inside of which operates the non-reversible electromechanical gearmotor, and partly

of a covering in ABS plastic inside of which is an electronic card, the transformer and the emergency battery holder.

The BX-P ratiomotor may be supplied with complementary accessories such as:

001 R001 - Lock cylinder with DIN keys;

001 BSF - Braking device for gates installed on a sloping surface;

001 BRC5/10/15 - Power supply cable winding device for sensitive safety proﬁles;

001 B4337 - Chain transmission device;

009 CGZ - Galvanized steel 22 x 22 module 4 rack;

009 CGZF - PA 6 nylon 20 x 30 module 4 rack with holes and ﬁxing spacers;

009 CGZS - Galvanized steel 30 x 8 module 4 rack with fastening screws, holes and supports;

009 CCT - Simple 1/2” chain;

009 CGIU - 1/2” chain joint.

Important! Checkthat the safety equipment and accessories areCAME originals;thisisaguaranteethatalso makesthe system

easy to set up and upkeep.

4 Description

4.2 Technical information

GEARMOTOR

Power supply: 230V A.C. 50/60Hz

Motor power supply: 230V A.C. 50/60Hz

Max. absorption: 2 A

Rated power: 230 W

Max. torque: *27 Nm

Reduction ratio: 1/10.5

Push: 600 N

Max. speed: 17 m/min

Operation intermittence: 30%

Protection level: IP54

Weight: 15 kg

Condenser: 31.5 µF

Engine thermoprotection: 150° C

Operating temperature:

* Obtained with CAME control panel.

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All the data and information contained herein is considered subject to change at any time and at our discretion

ENGLISH

4.4 Size measurements

Measurements in mm

4.3 Parts description

GEARMOTOR UNIT

1 - Gearmotor

2 - Board cover support

3 - End-stop flaps

4 - ZBX8 basic control board

5 - Electric board front cover

6 - Release door

7 - Base plate

8 - Securing screws

9 - Plates for securing screws

10 - Nuts

ACCESSORIES

1 - R001 - Cylinder lock with DIN keys

2 - BSF - Braking device

3 - BRC - Cable winding device

4 - B4353 - Chain transmission device

5 - CCT - Simple 1/2” chain

6 - CGIU - 1/2” chain joint

7 - CGZ - Galvanized steel 22 x 22 module 4 rack

8 - CGZF - PA 6 nylon 20 x 30 module 4 rack

with holes and ﬁxing spacers

9 - CGZS - Galvanized steel 30 x 8 module 4

rack with fastening screws, holes

and supports

5.1 Preliminary checks

Before proceeding with the installation, it is necessary to:

• Make sure the door is rigid and compact and that the sliding wheels are well oiled and in good condition.

• The ground guide must be well fastened to the ground, fully on the surface for the entirety of its length and without irregularities

that might obstruct the gate’s movement.

• The upper guide runners must not create friction.

• Provide for a gate stopper for opening and one for closing, and for the path of electrical cables as per standard system.

• Make sure the point in which the ratiomotor is fixed is in an area protected from shocks or bumps, and that the anchoring

surface is solid.

• Provide for suitable omnipolar disconnection device with more than 3 mm between contacts to section power supply.

• Connections inside the case made for protection circuit continuity are allowed as long as they include additional insulation

with respect to other internal drive parts.

• Install suitable tubes and ducts for electric cable passage to guarantee protection against mechanical damage.

Installation must be carried out by expert qualified personnel and in full observance of regulations in force.

5 Installation

5.2 Tools and materials

Make sure all tools and materials necessary are within reach to install the edge in maximum safety, according to regulations in

force. The following figure illustrates the minimum equipment for the installer.

N.B.: An evaluation of the size of the cables with lengths other than the data in the table must be made based on the effective

absorption of the connected devices, according to the instructions indicated by the CEI EN 60204-1 standards.

For connections that require several loads on the same line (sequential), the size given on the table must be re-evaluated based

on actual absorption and distances.

5.3 Cable list and minimun thickness

Connections Type of cable Length of cable 1 < 10 m Length of cable 10 < 20 m Length of cable 20 < 30 m

230V 2F power supply

FROR CEI

20-22

CEI EN

50267-2-1

3G x 1,5 mm23G x 2,5 mm23G x 4 mm2

230V flashing lamp 2 x 0,5 mm22 x 1 mm22 x 1,5 mm2

Photoelectric cells TX 2 x 0,5 mm22 x 0.5 mm22 x 0,5 mm2

Photoelectric cells RX 4 x 0,5 mm24 x 0,5 mm24 x 0,5 mm2

24V power supply accessory 2 x 0,5 mm22 x 0,5 mm22 x 1 mm2

Control button 2 x 0,5 mm22 x 0,5 mm22 x 0,5 mm2

End stop 3 x 0,5 mm23 x 1 mm23 x 1,5 mm2

Antenna connection RG58 max. 10 m

All the data and information contained herein is considered subject to change at any time and at our discretion

ENGLISH

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All the data and information contained herein is considered subject to change at any time and at our discretion

ENGLISH

1- BX-P unit

2- Control board incorporated

3- Radio receiver

4- Limit-switch tabs

5- Rack

6- Key-operated selector switch

7- Flashing light indicating door movement

8- Antenna

9- Safety photocells

10- Photocell column

11- Closure stop

The following applications are only examples, as the space required for unit installation and the accessories vary de-

pending on dimensions and therefore it is up to the installer to select the best solution.

5.4 Motor to base anchorage

Install the screws in the anchor plate and fasten them with a nut, then bend the preformed clamps downwards.

Construct a cement foundation that is large enough to accomodate the gear motor (it is a good idea to protrude 50 mm. from the

ground). When pouring the foundation, embed the gear motor anchor plate and the relative clamps in the cement.

The anchor bolts should be embedded in the concrete in the positions indicated; the drive unit is then attached to this bots. The

anchor plate must be perfectly level and absolutly clean; the bolts threads must be completly exposed.

N.B.: The ﬂexible tubes for the electrical wiring must be embedded in the base and protude in the correct position.

Fixing plate / Anchor stays Cables

Concrete base

Rack-limit Gate wing

Wall

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All the data and information contained herein is considered subject to change at any time and at our discretion

ENGLISH

During the initial phase of installation, the feet should protrude by 5-10 mm. in order to allow for alignment, anchorage of the

rack and further adjustments.

Perfect alignment with the guide rail is made possible by the (paten-ted) built-in regulation system, which consists of:

- slots for horizontal adjustment;

- threaded steel feet for vertical adjustment and levelling;

- plates and bolts for anchorage to the base.

5.5 Unit installation

5.6 Attaching the rack/limit

Attach the rack to the gate as described below:

- Release the gearmotor (parag. 5.8);

- position the rack on the pinion of the gearmotor and slide the gate manually in order to attach the rack along its entire length;

- when the rack is attached to the gate, adjust the feet using a screwdriver until the play between the pinion and the rack is

correct (1-2 mm.).

N.B.: This position ensures that the weight of the gate does not rest on the gearmotor.

- If the rack is already attached, proceed directly to the adju-stment of the rack/pinion coupling.

- when the necessary adjustment have been completed, fasten the unit in position by tightening the two anchor bolts.

Horizontal adjustment

and unit anchorage

Vertical adjustment

and unit leveling

Cable entrances

Rack-to-pinion coupling

with 1÷2 mm clearance

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All the data and information contained herein is considered subject to change at any time and at our discretion

ENGLISH

5.7 Attaching the switch tabs

Position the limit-switch tabs (whose positions determine the limits of gate travel) on the rack.

Note: do not allow the gate to strike the mechanical stops in the open or closed positions.

5.8 Manual release of the gearmotor

To open the access door, insert the key, push down and rotate clockwise. Now, release the gear motor by rotating the knob in

the direction shown.

BLOCK

RELEASE

ATTENTION: the opening of the

unblock panel arrests the motor.

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Red

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Blue

6.1 Technical description board

6.2 Main components

1 - Power supply and transformer connection terminal board

2 - 5A line fuse

3 - 1A accessory fuse

4 - Dip-switch "selezione funzioni"

5 - Radiofrequency board coupling for remote control

6 - Trimmer A.C.: automatic closing time adjustment

7 - Trimmer PAR.OP.: partial aperture adjustment

8 - Save button of the radio-codes of the remote control

9 - LED signalling the radio-code of the remote control

10 - Terminal board for battery charge connection

11 - Coupling radio-frequency board for the “pratico system”

12 - 1.6A battery fuse

13 - 630mA control unit fuse

14 - 1.6A electric block fuse

15 - LED 230V power-supply signal

16 - Terminal boards connecting the electrical lock, end stop and accessories

17 -LED signalling the radio-code of the “pratico system”

18 - Save button of the radio-code of the “pratico system”

6 Control board

This control board is powered by 230V a.c. across terminals L and N, and is protected by a 5A fuse on the main power line.

Control systems are powered by low voltage and protected with by a 1A fuse.

The total power consumption of 24V accessories must not exceed 40 W.

Photoelectric cells may be connected and set for reopening during closure, partial stop, total stop and detection of an obstacle

with the motor turned off.

Note: if a usually closed safety contact (2-C1, 2-C3 or 1-2) is opened, it is signalled by the ﬂashing of the LED indicator (ref. part

9, main components).

The board also incorporates other features that can be selected: Automatic closure, partial opening, pre-ﬂashing opening and

closing, “maintained action” operations and type of command: Open-stop-close-stop, Open-close-invert, or opening only.

Option to connect a cycle lamp. A lamp lights up the manoeuvring zone, it remains lit from the moment the doors begin to open

until they are completely closed (including the time required for the automatic closure).

Possibility to adjust the automatic closing time, the operating time and partial opening*.

*( see parag. 6.7 Adjustments)

Important! - Shut off the mains power and disconnect the batteries before servicing the inside of the unit.

All the data and information contained herein is considered subject to change at any time and at our discretion

ENGLISH

+10

-11

230 V (a.c.) power supply

- in motion (e.g. ﬂashing light 25W)

24V powering accessories max. 40W

Pushbutton stop (N.C.)

Pushbutton partial opening (N.O.) see par. 6.7 Adjustments

Pushbutton for controlled N.O. (see dip-switch 2-3)

Contact (N.C.) for «re-aperture during closure»

Contact (N.C.) for «partial stop»

Connection limit switch opens

Connection limit switch closes

Antenna connection

(Condenser)

V230 V (a.c.) motor

EB Output supplied for electric lock

N.B. Maintain polarity when connecting photoelectric cells (DIR)

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FC (24V-3W max.) “gate-opened” signal lamp

FA (24V-3W max.) “gate-closed” signal lamp

- cycle lamp (max. 60W), to position the dips 1 and 6 in ON

B2 Contact output (N.O.) Resistive load: 5A 24V d.c.

230V output

6.3 Electrical connections

All the data and information contained herein is considered subject to change at any time and at our discretion

ENGLISH

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All the data and information contained herein is considered subject to change at any time and at our discretion

ENGLISH

6.5 Motor torque limiter

To change the torque, move the faston identiﬁed by

the black wire (connected to the CT terminal) to one

of four positions: 1 min ÷ 4 max.

6.4 Gearmotor end-stop connection

Gearmotor end-stop assembly already connected for

installation on the left-hand side seen from inside.

FA FC

COM

FUW

VFA FC

COM

FUW

For right-hand installation:

- reverse FA-FC of the end stops on the terminal board;

- reverse the U-V phases of the motor on the terminal board.

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