CAME ATS-S5 KIT Bedienungsanleitung

CAME.COM/UK

ATS-S5 kit

QUICK SETUP GUIDE

Typical gate setup & geometry

Gate motor manual release

Kit wiring diagram

Control panel guide & safety

Complete kit for a single swing gate

weighing up to 400kg / max. width 5m

TO BE READ IN CONJUNCTION WITH THE FULL INSTRUCTION MANUAL

CONTENTS

DIR10

Pair of Photocells

AF43S

Radio Frequency Card

top-a433n

Tuned Antenna

ZA3P

Control Panel

TOPD4FKS

Fixed code Transmitter

ATS50AGS

Motor

ATS-S5: KIT CONTENTS

1Kit Contents

2Safety Instructions

3Typical Gate Setup

4Geometry

5Manual Release Instructions

6Kit Wiring Diagram

7Control Panel:

Quick Start Guide

8Control Panel:

Programming Transmitters

9Connect Setup

10 Control Panel: Safety

11 Optional Accessories

SAFETY INSTRUCTIONS

When correctly installed in compliance to installation instructions and adhering to all

current electrical, mechanical and manufacturer regulations, your automation system

will provide a high degree of safety and problem free operation.

Please take note of the following warnings that must be followed in order to

prevent accidents during your gate operation:

• Do not allow children to play near the gate.

• Keep all remote control operating devices out of the reach of children.

• Do not pass through the gate whilst in operation. Wait until they are fully open before passing through.

• Do not stop unnecessarily when passing through the gate.

• Keep feet away from the bottom of the gate during operation.

• Do not operate the gate by remote control unless they are in view.

• Do not attempt to block or interfere with the gate movement during operation.

• Under no circumstances should you attempt to modify the gate automation system.

• Ensure that your gate is serviced at 3 to 12 month intervals (dependent on number of openings) by your installation/

maintenance company.

• Report any signs of malfunction to your installation/maintenance company immediately.

• In the case of malfunction, isolate the power supply, release any additional locking mechanism, manually open the

gate (see manual release instruction booklet) and call your installation/maintenance company.

• If you are in any doubt regarding the operation of your gate, call your installation/maintenance company.

ATS: TYPICAL GATE SETUP

OUTSIDE OF GATES

INSIDE OF GATES

1ATS Motor 4Flashing Light (optional) 72nd set of Photocells (optional)

2Control Panel 5Selector Keypad (optional) 8Mechanical End Stop (not supplied)

3Reception Antenna 6Photocells (on outside of gate posts) 9Photocell column (optional accessory)

CONTROL PANEL

PHOTOCELLS

• The control panel should be mounted in an accessible position and not directly behind the gates, to avoid a

potential crushing hazard.

• Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the

power supply cable.

• All holes should be sealed to avoid ingression and maintain the IP54 protection rating.

Only a competent service provider should open the enclosure

and adjust the settings.

• The photocells are used in pairs, one transmitter and one receiver.

• They should be installed between 500-600mm from the ground, facing each other.

• Power for the photocells is taken from the control panel 24v AC.

• The maximum range of the photocell should always be observed.

When the photocell beam is broken, the control panel can be programmed on how to react.

Please see ‘Safety’ section for more information.

ATS50AGS: GEOMETRY

• The greater the motor angle, the greater

the opening speed and the slower the

gear motor’s thrust.

• The smaller the motor angle, the slower

the opening speed and the greater the

gear motor’s thrust.

• Lubricate the bushing and ﬁt it into one of the holes on the post bracket.

• The bracket holes allow the opening angle to be changed.

Opening A (mm) B (mm) E (mm) F (mm) C max. (mm)

90°200 200 1030 1430 150

90°200 270 1030 1510 200

120°200 140 1030 1460 70

Preliminary checks

Side hung gate GEOMETRY (5m)

Tick

1. Check that the gate structure is sturdy enough, the hinges work eciently and that there is

no friction between the ﬁxed and moving parts

2. Make sure that measurement Cdoes not exceed the value shown in the reference table

3. Make sure that you have ﬁtted opening and closing mechanical gate stops

OUTward OPENING gates

For outward opening gate geometry

please refer to the full Installation Manual.

ATS: MANUAL RELEASE

The ATS telescopic swing gate operators have a manual release lock beneath a hatch on

the top of the motors.

To manually release the gates:

1. Open the hatch covering the lock A.

2. Insert release key into lock Band turn clockwise C.

3. With your other hand ﬁrmly open the gate. The gate should be manually released. Now fully open the gate carefully at

the same speed as the automatic operator.

4. To re-engage, close the gate and turn the key back to its original position D. Attempt to manually move the gate to

ensure it is fully engaged.

Basic Maintenance: Hints & Tips

• Open manual release cover & spray locking

mechanism with suitable penetrating lubricant.

• Lubricate gate hinges.

• Manually release the gates at least once per month.

ALWAYS isolate the power supply as

instructed by your installer (even in a

power cut).

Release any additional locking

device ﬁtted to the gate (eg. electric

lock etc).

a B C

ATS-P5: wiring diagram

L N U V W X Y E E3 10 11 S 1 2 3 3P 457 2 C1 CX B1 B2TS 10

L1T CT 0 12 24

L2T

2FC1 FA2 FC2

FA1

L2T L1T1 2 3 4

012 24

ZA3P

Control Panel

+ -

10 2 TX C NC TX 2

RX TX

DIR

Photocells

Cable/length

RX 4 Core 0.5mm Flex

TX 4 Core 0.5mm Flex

1m - 30m

ATS50AGS

Gate motor

Cable/length

1m - 20m = 3 Core 1.5mm

20m - 30m = 3 Core 2.5mm

AF43S

Plug-in

TOP-A433N

Antenna

Cable/length

RG58

Max. 5m

Mains Supply

230 V AC

Cable/length

1m - 20m = 3 Core 1.5mm

20m - 30m = 3 Core 2.5mm

The Earth cable should

be connected to the

motor chassis.

ZA3P: QUICK START GUIDE

Should the gates not operate as suggested above,

call CAME helpline 0115 921 0430 for technical support.

Important!

Ensure the wiring is complete (refer to the wiring diagram) & any required physical stops are set before

commencing with programming Tick

1. Power on the control panel.

2. Disable total stop – Permanent link wire between terminal 1& 2.

3. If no safety device has been connected to the C1 terminal then disable the safety input C1 -

Permanent link wire between terminal 2& C1.

4. Disable safety input CX – Dip switch 8on.

5. Set all other dip switches off.

6. Check the motor direction

Enable maintained action – Dip switch 6on.

Hold a wire between terminal 2& 3.

The gate should open, if not reverse the motor cables for motor 2 (Connections X, Y)

Disable maintained action – Dip switch 6off

7. Set the ATS microswitch end stops

Unlock the motor on the manual release

Adjust the TL potentiometer to the maximum clockwise position.

Set the gate to its closed position

Send a closing command pulse using a link wire

between terminal 2& 4.

While the motor is running, turn the rod marked C

anticlockwise until the motor stops running.

Set the gates to its open positions

Send an opening command pulse using a link wire between

terminal 2& 3.

While the motor is running, turn the rod marked A

clockwise until the motor stops running.

Note. 20 complete turns of the rod is equal to 10mm of movement of the micro switch. By default the motor run time is set to 120s, if the

motor times out before the micro switch has been reached an additional command will need to be sent to start the motor running again

so that the micro switch setup can be completed.

8. Set the TRM2 potentiometer all the way to minus (Anticlockwise).

9. Adjust the TL potentiometer to the 4 O’clock position

10. Check the gate operation by pulsing across connections 2& 4, the gate will close.

Safety inputs should now be configured and the gate force tested as required.

Please refer to the full manual to complete the commissioning.

Potentiometers Dip Switches

The installation must be carried out

by skilled and qualified personnel

ZA3P: QUICK START GUIDE

Should the gates not operate as suggested above,

call CAME helpline 0115 921 0430 for technical support.

Important!

Ensure the wiring is complete (refer to the wiring diagram) & any required physical stops are set before

commencing with programming Tick

1. Power on the control panel.

2. Disable total stop – Permanent link wire between terminal 1& 2.

3. If no safety device has been connected to the C1 terminal then disable the safety input C1 -

Permanent link wire between terminal 2& C1.

4. Disable safety input CX – Dip switch 8on.

5. Set all other dip switches off.

6. Check the motor direction

Enable maintained action – Dip switch 6on.

Hold a wire between terminal 2& 3.

The gate should open, if not reverse the motor cables for motor 2 (Connections X, Y)

Disable maintained action – Dip switch 6off

7. Set the ATS microswitch end stops

Unlock the motor on the manual release

Adjust the TL potentiometer to the maximum clockwise position.

Set the gate to its closed position

Send a closing command pulse using a link wire

between terminal 2& 4.

While the motor is running, turn the rod marked C

anticlockwise until the motor stops running.

Set the gates to its open positions

Send an opening command pulse using a link wire between

terminal 2& 3.

While the motor is running, turn the rod marked A

clockwise until the motor stops running.

Note. 20 complete turns of the rod is equal to 10mm of movement of the micro switch. By default the motor run time is set to 120s, if the

motor times out before the micro switch has been reached an additional command will need to be sent to start the motor running again

so that the micro switch setup can be completed.

8. Set the TRM2 potentiometer all the way to minus (Anticlockwise).

9. Adjust the TL potentiometer to the 4 O’clock position

10. Check the gate operation by pulsing across connections 2& 4, the gate will close.

Safety inputs should now be configured and the gate force tested as required.

Please refer to the full manual to complete the commissioning.

Potentiometers Dip Switches

The installation must be carried out

by skilled and qualified personnel

ZA3P: transmitters

Should the transmitter not operate as suggested above,

call CAME helpline 0115 921 0430 for technical support.

add a transmitter button

1. Press and hold the CH1 button, the PROG. LED starts ﬂashing rapidly.

2. While keeping the CH1 button held down press and release a button on a transmitter

The PROG. LED goes solid to signal the successful saving of the code.

3. Release the CH1 key.

A maximum of 25 individual buttons can be saved.

remove all transmitters

1. Press and hold the CH1 and CH2 buttons simultaneously until the PROG. LED stays lit

All previously saved transmitter buttons will be removed from the memory of the control board.

L N U V W X Y E E3 10 11 S 1 2 3 3P 457 2 C1 CX B1 B2TS 10

L1T CT 0 12 24

L2T

2FC1 FA2 FC2

FA1

L2T L1T1 2 3 4

012 24

L N U V W X Y E E3 10 11 S 1 2 3 3P 457 2 C1 CX B1 B2TS 10

L1T CT 0 12 24

L2T

2FC1 FA2 FC2

FA1

L2T L1T1 2 3 4

012 24

Ensure the AF card is ﬁtted (refer to the wiring diagram).

ZA3P: SAFETY

C1 REOPENING DURING CLOSING

• When the automation is in its closing cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its

fully open position again.

• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the

automation will start the closing cycle again.

• If the auto closing option is not enabled the automation will return to the fully open position awaiting another activation from a command device.

FUNCTIONS > C1 Input, CX Input

SAFETY INPUTS

CX RECLOSING DURING OPENING

• When the automation is in its opening cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its

fully closed position again.

• Once the automation has reached the fully closed position it will require another activation from a command device to restart.

CX PARTIAL STOP

• When the automation is in its opening cycle and the safety circuit is triggered the automation will stop.

• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the

automation will start closing the device.

If during the reverse motion a diﬀerent safety is triggered the automation will perform the appropriate action for the new triggered

safety, should multiple safeties be triggered at the same time the automation will be halted at its current position.

The above sequence will be attempted 3 times before the automation is halted, the automation will then

require activation from a command device to restart.

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