CAME FROG series Bedienungsanleitung

FROG KIT

CAME UNITED KINGDOM LTD

ORCHARD PARK INDUSTRIAL ESTATE

TOWN STREET, SANDIACRE,

NOTTINGHAM, NG10 5BP

TEL: 0115 921 0430

FAX: 0115 921 0431

INTERNET - www.came k.com

E-MAIL - enq iries@came k.com

TECHNICAL

HELPLINE

0115 921 0430

Installation Instructions

for a “Single” gate...

THE FROG-S KIT CONSISTS OF:

1 X UNDERGROUND FOUNDATION CASINGS

1 X UNDERGROUND GATE MOTORS

1 X CONTROL PANEL

1 X RADIO FREQUENCY CARD

1 X TUNED ANTENNA

2 X REMOTE CONTROL TRANSMITTERS

1 X PAIR SAFETY BEAMS

0115 921 0430

THESE INSTRUCTIONS WILL SHOW YOU HOW TO INSTALL

A FROG UNDERGROUND GATE KIT TO A SINGLE GATE.

PLEASE READ THESE INSTRUCTIONS AND DIAGRAMS

CAREFULLY BEFORE STARTING ANY WORK.

UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE.

FAILURE TO COMPLY WILL INVALIDATE THE GUARANTEE.

INTRODUCTION

INSTALLATION INSTRUCTIONS

CONTENTS

1) Stage 1:- Civil & Mechanical Section Page

1.1 INSTALLATION OF THE FOUNDATION 3

1.2 BASIC CABLE LAYOUT 4

1.3 LOW VOLTAGE CABLE LAYOUT 4

1.4 INSTALLING THE MOTOR 5

1.5 HANGING THE GATE 5

1.6 FITTING THE GATE LOCK 6

) Stage :- Wiring & Electrical

2.1 FITTING THE CONTROL PANEL IN THE CASING

2.2 WIRING THE MOTOR 9

2.3 WIRING IN THE SAFETY PHOTOCELLS 10

2.4 INSERTING THE RADIO FREQUENCY CARD 10

2.5 WIRING IN THE TUNED ANTENNA 11

2.6 CODING THE REMOTE CONTROLS 11

2.7 POWERING UP THE CONTROL PANEL 11

3) Stage 3:- Commissioning the Control Panel

3.1 INITIAL WIRING & CONTROL PANEL SETUP 13

3.2 OPENING & CLOSING THE GATE 14

3.3 CONTROL PANEL ADJUSTMENTS 15

3.4 AUTOMATIC CLOSE & SAFETY PHOTOCELLS 16

3.5 PROGRAMMING THE REMOTE CONTROLS TO THE

CONTROL PANEL 17

4) Troubleshooting Guide 19

5) Technical Information 20

5.1 TECHNICAL SPECIFICATIONS 21

5.2 CASING DIMENSIONS 21

5.3 OPERATING LIMITS 21

5.4 MOTOR TORQUE SETTINGS 22

5.5 ZA5 CONTROL PANEL DESCRIPTION 23

5.6 ZA5 WIRING DIAGRAM 25

5.7 CONTROL PANEL ADJUSTMENTS 26

5. ELECTRICAL CONNECTIONS 27

5.9 DIPSWITCH FUNCTIONS 29

5.10 RE-HANDING THE MOTOR 30

6) Contact Information

“TIME MARCHES ON BUT CAME AUTOMATION EQUIPMENT STANDS THE TEST OF TIME...”

67mm

3mm

160mm

100mm 60mm

DUCTINGFOR

MOTORWIRES

HEEL OF CASINGSOAK AWAY

STAGE 1

CIVIL & MECHANICAL SECTION

1.1 - Installation of Foundation Casing

THE UNDERGROUND CASING SHOULD BE CONCRETED IN THE GROUND. THE

CASING SHOULD HAVE ADEQUATE DRAINAGE TO A SUITABLE SOAK AWAY.

WHEN INSTALLING THE FOUNDATION CASING AS A GUIDE ALLOW APPROXI-

MATELY 100mm AROUND THE CASING AND 100MM UNDERNEATH THE CASTING

FOR CONCRETE.

Fig 1

WHEN SETTING THE CASING IN PLACE ENSURE THAT THE TOP HINGE PIN IS PLUMB IN

LINE WITH THE HINGE PIVOT IN THE CASING. THE CENTRE OF PIVOT IS 65mm

STANDOFF FROM THE BACK OF THE CASING. THE CASING SHOULD BE SET PERFECTLY

SQUARE AND LEVEL AND PROTRUDING APPROXIMATELY 3MM FROM GROUND LEVEL.

WHEN CONCRETING THE CASING IN PLACE, ENSURE THAT THE HEEL OF THE CASING

IS PACKED WITH CONCRETE AS THIS WHERE ALL OF THE WEIGHT OF THE GATE WILL

SIT. ALLOW AT LEAST TWO DAYS FOR THE CONCRETE TO GO OFF.

Fig 2

67mm

3mm

160mm

100mm 60mm

1. - Basic Cable Layout

THIS DIAGRAM DETAILS THE BASIC CABLE LAYOUT FOR

A SINGLE MOTOR.

THE POWER SUPPLY TO THE CONTROL PANEL SHOULD BE LIVE AND

PROTECTED IN ACCORDANCE WITH THE 16TH EDITION ELECTRICAL

REGULATIONS. THE SUPPLY SHOULD BE RATED AT A MINIMUM OF 6 AMPS.

WHEN INSTALLING WIRES OUTDOORS THE CABLE APPROACH TO ALL

DEVICES MUST BE FROM BELOW TO CREATE A “DRIP-LOOP” AND THEREBY

AVOID UNNECCESSARY WATER INGRESS.

1.3 - Low Voltage Cable Layout

WHEN INSTALLING LOW VOLTAGE CABLE AROUND THE GATEWAY IT IS ADVISED TO PUT ALL LOW

VOLTAGE CABLE IN EITHER DUCTING OR ALKATHENE PIPING. ALL CABLE JOINTING SHOULD BE

CARRIED OUT ABOVE GROUND.

ALL CAME ACCESSORIES CAN BE WIRED IN 0.2mm STRANDED LOW VOLTAGE CABLE

(BURGLAR ALARM TYPE). TUNED ANTENNA SHOULD BE WIRED WITH COAXIAL CABLE.

CONTROL

HOUSING

PANEL JOINT BOX

240V A.C.

3 CORE

SWA 1.5mm

MOTOR CABLE IN DUCTING

Fig 3

TUNED ANTENNA

CONTROL PANEL

HOUSING

COAX CABLE

DOC E SAFETY

BEAMS

8mm CORE 0.2mm

STRANDED TO ALL

SAFETY BEAMS

Fig 4

90°

1.4 - Installing the Motors

INSERT THE MOTORS ONTO THE STUDS IN THE CASING. IF THE GATES

ARE HUNG BETWEEN THE POSTS AND THE GATES OPEN INWARDS THE

MOTORS NEED TO BE POINTING INTO THE PROPERTY.

BEFORE ATTACHING THE GATE ENSURE THAT THE GATE PIVOT POINT IS

ADEQUATELY GREASED.

WHEN HANGING THE GATE ENSURE THAT IT IS SQUARE AND LEVEL

BEFORE WELDING THE GATE TO THE FROG SHOE. WHEN WELDING THE

GATE TO THE FROG SHOE DO NOT WELD OVER THE THREADED HOLES IN

THE SHOE.

WHEN HANGING A WOODEN GATE IT IS NECCESSARY TO CREATE A

U-SHAPED CARRYING SHOE IN MILD STEEL WHICH CAN BE WELDED TO

THE TOP SURFACE OF THE FROG SHOE. THEN THE WOODEN GATE CAN BE

BOLTED INTO POSITION WITH THE U-SHAPED CARRYING SHOE

CLAMPING TO THE BOTTOM OF THE GATE.

1.5 - Hanging the Gate

IF THE GATES ARE HUNG ON THE BACK OF THE POSTS THE MOTORS NEED

TO BE POINTING TOWARDS THE OTHER POST.

Fig 5

90°

MOTOR STOP

ADJUSTERS

BACKSTOP

A BACKSTOP AND

GATE CLOSING

STOPS ARE ALWAYS

ADVISED

CLOSING

STOP

1.6 - Fitting the Gate Lock

Secure the unlocking device to the FROG shoe with the 4 allen bolts provided.

To release the gate, raise the protective cap, insert the three sided key and turn it to activate the

mechanism. Simultaneously push and/or pull the gate. Remove the key and replace the protective cap.

To re-engage the gate, reposition the gate and the mechanism will automatically engage it.

Fig.

Unloc

king

Fig.

BEFORE STARTING STAGE - Wiring & Electrical

PLEASE CHECK THAT YOU HAVE CORRECTLY:

Ref Page

1. INSTALLED THE FOUNDATION CASING 1.1 3

. PREPARED THE CABLING CORRECTLY 1. 4

1.3 4

3. INSTALLED THE MOTOR CORRECTLY 1.4 5

4. HUNG THE GATE CORRECTLY 1.5 5

5. CHECKED THE MANUAL RELEASE

SYSTEM 1.6 6

NOW STAGE 1 IS FULLY COMPLETED YOU ARE READY TO

BEGIN STAGE OF YOUR FROG AUTOMATION KIT

INSTALLATION

END OF INSTALLATION

STAGE 1

STAGE - WIRING & ELECTRICAL

.1 - Fitting the Control Panel in the Casing

Screws

Screw positioning holes

Green connector point

Fastening screws

Securely fasten the control panel PCB to the

casing with the screws supplied.

Plug the green connector from the transformer to

the PCB ensuring that it connects the correct way.

NB FROG Series Motors: connect the black wires

coming out of the board to one capacitor.

. - Wiring the Motor

THE FROG MOTOR ALWAYS COMES PREWIRED AND THE CONNECTIONS TO

THE MOTOR SHOULD BE MADE IN THE JUNCTION BOXES AT THE BASE OF

THE GATE POST (I.E OUT OF THE GROUND OR FOUNDATION CASING) AS

SHOWN IN FIG 3.

UNDER NO CIRCUMSTANCES MUST THE MOTOR BE DISCONNECTED FROM

THE GEARBOX AS THIS WILL INVALIDATE THE WARRANTY.

WHEN CONNECTING THE MOTOR TO THE CONTROL PANEL THE BLUE WIRE

ON THE MOTOR IS THE COMMON WIRE AND IS ALWAYS TO THE “W” ON

THE TERMINAL STRIP IN THE CONTROL PANEL. THE BROWN AND BLACK

WIRES ARE THE MOTOR DIRECTIONS AND ARE CONNECTED TO “X+Y” FOR

MOTOR 2. MOTOR 2 IS ALWAYS USED FOR SINGLE GATE

INSTALLATIONS.

ENSURE THAT THE MOTOR IS ADEQUATELY EARTHED.

Fig 7

U V W

MOTOR

EARTH

L1 L2 U V W E1 ES 10 11 1 2 3 5 7 C1

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