Canon iP4200 - PIXMA Photo Printer Bedienungsanleitung
PIXMA iP4200
SERVICE
MANUAL
Canon
Copyright 2005, Canon U.S.A. This technical publication is the proprietary and confidential information of Canon U.S.A. which
shall be retained for reference purposes byAuthorized Service Facilities of Canon U.S.A. Its unauthorized use is prohibited.
PIXMA iP4200
SERVICE MANUAL
Revision 0
QY8-13A9-000
COPYRIGHT©2005 CANON INC. CANON PIXMA iP4200 072005 XX 0.00-0
Scope
This manual has been issued by Canon Inc., to provide the service technicians of this product with the information
necessary for qualified persons to learn technical theory, installation, maintenance, and repair of products. The manual
covers information applicable in all regions where the product is sold. For this reason, it may contain information that is
not applicable to your region.
Revision
This manual could include technical inaccuracies or typographical errors due to improvements or changes made to the
product. When changes are made to the contents of the manual, Canon will release technical information when
necessary. When substantial changes are made to the contents of the manual, Canon will issue a revised edition.
The following do not apply if they do not conform to the laws and regulations of the region where the manual or product
is used:
Trademarks
Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders.
Copyright
All rights reserved. No parts of this manual may be reproduced in any form or by any means or translated into another
language without the written permission of Canon Inc., except in the case of internal business use.
Copyright © 2005 by Canon Inc.
CANON INC.
Inkjet Device Quality Assurance Div. 2
451, Tsukagoshi 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa 212-8530, Japan
I. MANUAL OUTLINE
This manual consists of the following three parts to provide information necessary to service the PIXMA iP4200:
Part 1: Maintenance
Information on maintenance and troubleshooting of the PIXMA iP4200
Part 2: Technical Reference
N
ew technology and technical information such as FAQ's (Frequently Asked Questions) of the PIXMA iP4200
Part 3: Appendix
Block diagrams and pin layouts of the PIXMA iP4200
Reference:
This manual does not provide sufficient information for disassembly and reassembly procedures. Refer to the graphics in
the separate Parts Catalog.
II. TABLE OF CONTENTS
Part 1: MAINTENANCE
1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by
Service Engineer
1-2. Customer Maintenance
1-3. Product Life
1-4. Special Tools
1-5. Serial Number Location
2. LIST OF ERROR DISPLAY / INDICATION
2-1. Operator Call Errors
2-2. Service Call Errors
2-3. Warnings
2-4. Troubleshooting by Symptom
3. REPAIR
3-1. Notes on Service Part Replacement (and Disassembling / Reassembling)
3-2. Special Notes on Repair Servicing
3-3. Adjustment / Settings
(1) Paper feed motor adjustment
(2) Grease application
(3) Waste ink counter setting
(4) User mode
(5) Service mode
Service test print, EEPROM initialization, Waste ink counter reset
Destination settings
3-4. Verification Items
(1) Service test print
(2) EEPROM information print
4. PRINTER TRANSPORTATION
Part 2: TECHNICAL REFERENCE
1. NEW TECHNOLOGIES
2. CLEANING MODE AND AMOUNT OF INK PURGED
3. PRINT MODE
4. FAQ (Problems Specific to the iP4000 and Corrective Actions)
Part 3: APPENDIX
1. BLOCK DIAGRAM
2. CONNECTOR LOCATION AND PIN LAYOUT
2-1. Logic Board Ass'y
2-2. Carriage Board (Print Head Connector)
PIXMA iP4200 Specifications
P
art 1
MAINTENANCE
1. MAINTENANCE
1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and
Replacement Consumables by Service Engineer
(1) Adjustment
Adjustment Timing Purpose Tool Approx.
time
Destination
settings
(EEPROM
settings)
At logic board replacement To set the destination. None.
Perform in the
service mode.
1 min.
Waste ink
counter
resetting
(EEPROM
settings)
- At logic board replacement
- At waste ink absorber
replacement
To reset the waste ink counter. None.
Perform in the
service mode.
1 min.
Paper feed
motor position
adjustment
At paper feed motor
replacement To adjust the belt tension.
(Position the paper feed motor so
that the belt is stretched tight.)
None. 5 min.
CD / DVD
detection sensor
light volume
correction*1
- At logic board replacement
- At carriage unit replacement
To correct the light volume for
the CD / DVD detection sensor. None.
Perform in the
service mode.
2 min.
Grease
application - At carriage unit replacement
- At PR shaft ass'y replacement
- At CL base / gear replacement
- To maintain sliding properties
of the carriage shaft and the lift
cam shaft.
- To protect the printer's sliding
portions (gears).
FLOIL KG-107A 1 min.
Ink system
function check - At logic board replacement
- At platen unit replacement
- At carriage unit replacement
To maintain detection
functionality for presence of the
ink tanks and each ink tank
position.
None.
Perform in the
service mode.
1 min.
1-1
Note: DO NOT loosen the red screws at both ends of the carriage shaft, securing the print head position, as they are
not re-adjustable.
The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor
unit.
*1:Only for CD / DVD printing supported regions.
(2) Periodic maintenance
No periodic maintenance is necessary.
(3) Periodic replacement parts
There are no parts in this printer that require periodic replacement by a service engineer.
(4) Replacement consumables
There are no consumables that require replacement by a service engineer.
1-2. Customer Maintenance
Adjustment Timing Purpose Tool Approx.
time
Print head
alignment At print head replacement. To ensure accurate dot
placement. - Printer buttons
- Computer
(automatic settings
via the printer
driver)
3 min.
Print head
cleaning When print quality is not
satisfying. To improve nozzle conditions. - Printer buttons
- Computer (settings
via the printer
driver)
1 min.
Print head deep
cleaning When print quality is not
satisfying, and not improved by
print head cleaning.
To improve nozzle conditions. Computer (settings
via the printer driver) 2 min.
Ink tank
replacement When an ink tank becomes
empty. ("No ink error" via the
computer, or ink tank LED
flashing fast in red)
----- ----- 2 min.
Paper feed roller
cleaning
When necessary To clean the paper feed
rollers. Printer buttons 2 min.
CD / DVD print
position
adjustment
At CD / DVD printing, when
necessary
To correct CD / DVD print
position.
Computer (application
software) 5 min.
Bottom plate
cleaning
When the back side of the paper
is smeared To clean the platen ribs. - Plain paper
- Computer (settings
via the printer
driver)
1 min.
ASF sub- roller
cleaning
When the paper fed from the
ASF is smeared due to ink mist
attached to the ASF sub-rollers.
To clean the ASF sub-rollers. - Plain paper
- Printer buttons
[See Part 2, 4. FAQ,
How to make and
set the ASF sub-
roller cleaning
sheet, for details]
1 min.
1-2
1-3. Product Life
(1) Printer
Specified print volume (I) or the years of use (II), whichever comes first.
(I) Print volume
PIXMA iP4200: 18,000 pages
(II) Years of use
PIXMA iP4200: 5 years of use
(2) Print head
Print volume: 18,000 pages
(3) Ink tank (target value)
Black 1,500 character pattern 8,300 pages
Color A4, 7.5% duty per color pattern 5,400 pages
A4, photo, borderless printing 400 pages
4 x 6, photo, borderless printing 3,200 pages
Postcard, photo, borderless printing 700 pages
Black 1,500 character pattern 8,300 pages
Color A4, 7.5% duty per color pattern 5,400 pages
A4, photo, borderless printing 400 pages
4 x 6, photo, borderless printing 3,200 pages
Postcard, photo, borderless printing 700 pages
Pattern Ink tank used Print yield
Black text
PGI-5BK Approx. 820 pages
CLI-8BK
Color chart
CLI-8BK Approx. 2,000 pages
PGI-5BK Approx. 1,450 pages
CLI-8Y Approx. 540 pages
CLI-8M Approx. 600 pages
CLI-8C Approx. 850 pages
Photo chart
CLI-8BK Approx. 1,650 pages
CLI-8Y Approx. 310 pages
CLI-8M Approx. 290 pages
1-3
CLI-8C Approx. 430 pages
Black text: When printing the Canon standard pattern (1,500 characters per page) on A4 size plain paper, with
the default settings in the Windows XP driver, using Word 2003.
Color chart: When printing the ISO/JIS-SCID N5 pattern on A4 size plain paper in bordered printing, with the
default settings in the Windows XP driver, using Photoshop 7.0.
Photo chart: When printing the Canon standard pattern on 4" x 6" Photo Paper Plus Glossy in borderless
printing, with the default settings in the Windows XP driver, using Windows XP Photo Printing
Wizard.
The print yield in the table above is an average value measured in continuous printing, using the ink tank
immediately after it is unsealed, until the ink is out. Ink yield may vary depending on texts and photos printed,
application software, print mode, and type of paper used.
1-4. Special Tools
1-5. Serial Number Location
On the carriage flexible cable holder (visible on the right of the carriage after the printer is turned on, the access cover
is opened, and the carriage moves to the center).
To the top
Name Tool No. Price Application Remarks
Grease FLOIL
KG-107A
QY9-0057-000 US$2.00 To be applied to the sliding portions
of the carriage shaft and lift cam
shaft.
In
common
with the
S500
and
S520.
<Part 1: 1. MAINTENANCE>
1-4
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