Cardinal SMARTCELL 825D Bedienungsanleitung

8545-0980-0M Rev C •825D Weight Digital Indicator

825D

Weight Indicator

Installation and Technical Manual

8545-0980-0M Rev C •825D Weight Digital Indicator

pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the

use of the information contained herein.

DISCLAIMER

While every precaution has been taken in the preparation of this manual, the Seller assumes

no responsibility for errors or omissions. Neither is any liability assumed for damages

resulting from the use of the information contained herein. All instructions and diagrams have

been checked for accuracy and ease of application; however, success and safety in working

with tools depend largely upon individual accuracy, skill, and caution. For this reason, the

Seller is not able to guarantee the result of any procedure contained herein. Nor can they

assume responsibility for any damage to property or injury to persons occasioned from the

procedures. Persons engaging in the procedures do so entirely at their own risk.

FCC COMPLIANCE STATEMENT

This equipment generates uses, can radiate radio frequency, and if not installed and used in

accordance with the instruction manual, may cause interference to radio communications. It

has been tested and found to comply with the limits for a Class A computing device pursuant

to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection

against such interference when operated in a commercial environment. Operation of this

equipment in a residential area may cause interference in which case the user will be

responsible to take whatever measures necessary to correct the interference.

You may find the booklet “How to Identify and Resolve Radio-TV Interference Problems”

prepared by the Federal Communications Commission helpful. It is available from the U.S.

Government Printing Office, Washington, D.C. 20402, stock No. 001-000-00315-4.

8545-0980-0M Rev C •825D Weight Digital Indicator

PROPER DISPOSAL

When this device reaches the end of its useful life, it must be properly disposed of. It must not

be disposed of as unsorted municipal waste. Within the European Union, this device should be

returned to the distributor from where it was purchased for proper disposal. This is in

accordance with EU Directive 2002/96/EC. Within North America, the device should be

disposed of in accordance with the local laws regarding the disposal of waste electrical and

electronic equipment.

It is everyone’s responsibility to help maintain the environment and to reduce

the effects of hazardous substances contained in electrical and electronic

equipment on human health. Please do your part by making certain that this

device is properly disposed of. The symbol shown to the right indicates that this

device must not be disposed of in unsorted municipal waste programs.

CAUTION

CAUTION: RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT

TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

ATTENTION: RISQUE D'EXPLOSION SI LA BATTERIES EST REMPLACE'E PAR

UN TYPE INCORRECT. REJETEZ LES BATTERIES UTILISE'ES SELON LES

INSTRUCTIONS.

PRECAUTIONS

Before using this indicator, read this manual and pay special attention to all

"NOTIFICATION" symbols:

IMPORTANT

ELECTRICAL

WARNING

STATIC

SENSITVE

8545-0980-0M Rev C •825D Weight Digital Indicator

III

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 2

HOMERUN CABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 3

Indicator Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 5

Re-Installing the 825D Indicator Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 6

825-DLC Controller Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

Page 7

Load Cell Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 9

SETUP AND CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 12

Begin Setup and Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 13

Login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 14

Setup Scale Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 15

Setup DLC Card 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. .

Page 16

Setup DLC Card 1 – Advanced Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

Page 18

DLC Card 1 Cell Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 21

Smart Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 25

Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . .

Page 34

Trim Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 37

Span Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

Page 43

DIGITAL SCALE DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 46

On Screen Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 46

Diagnostic Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 50

iSite Status of Last Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 65

Hardware Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 67

DETECTING BOARD REPLACEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 68

OPTION CARD REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 68

MAIN PCB REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 69

825-DLC CARD REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 70

8545-0980-0M Rev C •825D Weight Digital Indicator

INTRODUCTION

The 825D SmartCell Weight Indicator has software specially written for communicating with

digital scales. It provides in-depth diagnostics, easy maintenance, and a simplified calibration.

The 825D consists of two main components: an 825 indicator with digital scale software, and

an 825-DLC controller (installed in the indicator option card slot).

The scale must contain Cardinal Scale’s SCBD SmartCell or DC Digital Load Cells to

communicate with the 825D.

825D Weight Indicator

825-DLC Digital Load Cell Controller

DC Digital Load Cell

SCBD Digital Load Cell

This manual is furnished as a guide to the setup and operation of the 825D SmartCell Weight

Indicator. It has been supplied in addition to the standard 825 Weight Indicator Installation and

Technical Manual, 8545-M838-O1. The standard 825 manual should be consulted for

information concerning the installation, setup, and calibration of the indicator.

Please read both manuals thoroughly before attempting to install your indicator and keep them

available for future reference.

8545-0980-0M Rev C •825D Weight Digital Indicator

SPECIFICATIONS

Power Requirements:

100 to 240V AC (50/60 Hz) at 1A Max.

Enclosure Type:

Stainless Steel wall or desk-mount

Enclosure Size:

12"W x 9 3/4"H x 3 3/4"D (305mm W x 247mm H x 95mm D)

Weight:

16.2lbs (Includes Gimbal)

Operating Environment:

Temperature: 14 to 104 ºF (-10 to +40 ºC)

Humidity: 90% non-condensing (maximum)

Display Size:

5.25” x 4.0” (133 mm x 102 mm)

Display Resolution:

640 x 480-pixel matrix Color Backlit LCD

Division Value:

1, 2, or 5 x 10, 1, 0.1, 0.01, 0.001 and 0.0001 commercial

0 to 99, non-commercial

Sensitivity:

NON-COMMERCIAL

NTEP

CANADA

OIML

0.15 uV/e

0.3uV/e (Class III/IIIL)

0.3uV/e (Class III/IIIHD)

0.5 uV/e (Class III)

Scale Divisions:

NON-COMMERCIAL

NTEP

CANADA

OIML

100 to 240,000

100 to 10,000 (Class III/IIIL)

100 to 10,000 (Class III/IIIHD)

100 to 10,000 (Class III), 1,000 (Class IIII)

Internal Resolution:

> 100,000 Counts

Tare Capacity:

Six Digits (999,999)

Sample Rate:

1 to 60 samples per second, selectable

(dependent upon the number of load cells)

Auto Zero Range:

0.5 or 1 through 9 divisions

Weighing Units:

Tons, Pounds, Tonnes (Metric Tons), Kilograms, and Custom

Keypad:

Membrane type with 52 color-coded keys and using the display “touch

screen”, multiple programmable soft keys

Standard I/O:

2 ea bi-directional RS-232 port

1 ea bi-directional RS-232/20mA port

1 ea bi-directional RS-232/RS485 port

1 ea ICAN port

4 ea Isolated Inputs and 4 ea Isolated Outputs port

1 ea 10/100 Base-T Ethernet port

2 ea USB A Host port

1 ea USB B Device port

825-DLC Connections: Homerun Cable - 5 position spring cage clamp (24 to 16ga wire)

Ethernet Port for iSite – (1) RJ-45

Internal Connections:

36-Pin Edge Card Connector – Secured to 825 PCB by a single screw.

Homerun Cable Length: Consult Digital Load Cell cable chart. Consult the factory for other

requirements.

Number of Load Cells: 14 digital load cells with 12V power from 825D

32 digital load cells with 24V power at scale

8545-0980-0M Rev C •825D Weight Digital Indicator

HOMERUN CABLE INSTALLATION

The Homerun Cable is installed between the 825D indicator and the first load cell in the loop

(Start Node). Consult the chart below to determine the maximum Homerun Cable length. Note

that the number of load cells in the scale determines the maximum length.

Maximum Homerun Cable Length

(Determined by Number of Load Cells in Scale)

8545-0980-0M Rev C •825D Weight Digital Indicator

The Homerun Cable is made from five conductors, shielded PVC cable, and terminated in the

825D at the P1 terminal block. The load cell end is terminated with a 5-pin spring cage

connector, from the Home Run Cable Connector Pack. Refer to the table below for cable and

connector information.

Cable and Connector Information

ITEM and DESCRIPTION

CARDINAL PART NO.

HOMERUN CABLE, 5 CONDUCTORS, SHIELDED PVC

(CONTAINS 2 x 18AWG, 2 x 22AWG, AND 1 x 22AWG)

6980-1092

CONNECTOR PACK, HOME RUN CABLE

(

INCLUDES 5-PIN SPRING CAGE CONNECTOR, 6610-1258

)

3502-0681-0A

RECOMMENDED HOMERUN CABLE

BELDEN 5303FE, 18 AWG, 5 CONDUCTORS

SUPPLIED BY DEALER

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