Carl Valentin C220 Betriebsanleitung
Copyright by Carl Valentin GmbH / 7942525.0322
Information on the scope of delivery, appearance, performance,
dimensions, and weight reflect our knowledge at the time of printing.
We reserve the rights to make modifications.
All rights, including those regarding the translation, are reserved.
No part of this document may be reproduced in any form (print,
photocopy, or any other method) or edited, copied, or distributed
electronically without written permission from Carl Valentin GmbH.
Due to the constant further development of our devices discrepancies
between manual and device can occur.
Please check www.carl-valentin.de for the latest update.
Trademarks
All named brands or trademarks are registered brands or registered
trademarks of their respective owners and may not be separately
labelled. It must not be concluded from the missing labelling that it is
not a registered brand or a registered trademark.
The pneumatic applicator complies with the following safety
guidelines:
CE
Electromagnetic Compatibility Directive (2014/30/EU)
EG Machinery Directive (2006/42/EG)
Carl Valentin GmbH
Postfach 3744
78026 Villingen-Schwenningen
Neckarstraße 78 –86 u. 94
78056 Villingen-Schwenningen
Phone
Fax
+49 7720 9712-0
+49 7720 9712-9901
E-Mail
Internet
info@carl-valentin.de
www.carl-valentin.de
C220 / C300 / C400
Table of Contents
03.22
Service Instructions
3
Table of Contents
1Introduction............................................................................ 5
1.1 General Instructions ................................................................ 5
1.2 General Safety Instructions..................................................... 6
1.3 Safety Labels........................................................................... 7
2Product Description .............................................................. 9
2.1 Applicator Overview................................................................. 9
2.2 Sensors ................................................................................. 12
2.3 Pneumatic.............................................................................. 13
3Maintenance and Cleaning................................................. 17
3.1 Tools...................................................................................... 17
3.2 Cleaning ................................................................................ 18
4Replacing Components ...................................................... 19
4.1 Dismantle the Cover.............................................................. 19
4.2 Stick the Slide Foil onto the Pad ........................................... 20
4.3 Replace the Valves................................................................ 21
4.4 Replace the PCB................................................................... 22
4.5 Replace the Cylinder............................................................. 23
4.6 Replace the lower end position sensor on the cylinder......... 24
4.7 Replace the upper end position sensor on the cylinder........ 25
5Troubleshooting .................................................................. 27
5.1 Sensor Labelling Position / Sensor Start Position................. 27
5.2 Functions of LEDs in the Applicator Electronics ................... 28
5.3 Pressure Measuring .............................................................. 29
5.4 Error Indications .................................................................... 30
6Block Diagram ..................................................................... 33
7Pneumatic plan.................................................................... 35
8Terminal Diagram of PCB................................................... 37
9Environmentally-Friendly Disposal ................................... 39
10 Index ..................................................................................... 41
Table of Contents
C220 / C300 / C400
4
Service Instructions
03.22
C220 / C300 / C400
Introduction
03.22
Service Instructions
5
1 Introduction
1.1 General Instructions
Important information and instructions in this document are
designated as follows:
DANGER identifies an extraordinarily great and immediate
danger which could lead to serious injury or even death.
WARNING identifies a possible danger could lead to
serious bodily injury or even death if sufficient precautions
are not taken.
WARNING of cutting injuries.
Pay attention that cutting injuries caused by blades, cutting
devices or sharp-edged parts are avoided.
WARNING of hand injuries.
Pay attention that hand injuries caused by closing
mechanical parts of a machine/equipment are avoided.
WARNING of hot surfaces.
Pay attention so as not to come into contact with hot
surfaces.
CAUTION indicates a potentially dangerous situation
which could lead to moderate or light bodily injury or
damage to property.
NOTICE gives you tips. They make a working sequence
easier or draw attention to important working processes.
Gives you tips on protecting the environment.
Handling instruction
Optional accessories, special fittings
Date
Information in the display
Introduction
C220 / C300 / C400
6
Service Instructions
03.22
1.2 General Safety Instructions
WARNING!
Danger of injury by inadvertent move out of the cylinder.
Disconnect the printer from the power supply before
mounting the applicator.
Connect the compressed air only after mounting the
applicator to the printer.
•Only connect the device to other devices which have a protective
low voltage.
•Switch off all affected devices (computer, printer, accessories)
before connecting or disconnecting.
•The device may only be used in a dry environment, do not expose
it to moisture (sprays of water, mists, etc.).
WARNING!
In operation, moving parts are easily accessible. This
applies especially for the zone, where the pad is moved
between the starting and the labelling position.
During operation do not reach into that zone.
Keep long hair, loose clothes, and jewellery distant.
Before any manipulations in those areas, close the
shutoff valve.
WARNING!
Other unauthorized work on or modifications to the device
can also endanger operational safety.
Unauthorized interference with electronic modules or their
software can cause malfunctions.
Perform only those actions described in this operating
manual.
Work going beyond this may only be performed by
trained personnel or service technicians.
WARNING!
The drawing in of items of clothing by moving parts can
lead to injuries
If possible, do not wear clothing which could be
caught by moving device parts.
Button or roll up shirt or jacket sleeves.
Tie or pin up long hair.
Tuck the ends of scarves, ties and shawls into your
clothing or secure them with non-conductive clips.
C220 / C300 / C400
Introduction
03.22
Service Instructions
7
1.3 Safety Labels
1
2
Figure 1
CAUTION!
There is a risk of injury due to the movement of the pad
downwards and back up again.
Do not reach into the working area of the pad.
Keep hair, loose clothing, and items of jewellery out of
this area.
When incorporating the unit into the overall system,
safety precautions must be taken so that no-one is able
to reach into the working area.
1 = Cylinder is under pressure
A = Residual energy also possible
1 = when switched off
2 = Risk of crushing due to
1 = the movement of the pad
Introduction
C220 / C300 / C400
8
Service Instructions
03.22
C220 / C300 / C400
Product Description
03.22
Service Instructions
9
2 Product Description
2.1 Applicator Overview
4
6
7
8
10
11
13
3
1
2
5
9
12
Figure 2
1 =
Tube
18 =
Lower cylinder throttle valve
2 =
Energy chain
19 =
Labelling sensor (lower end position sensor)
3 =
Knurled screw for attaching the
applicator to the printer
10 =
Pad retainer
4 =
Upper cylinder throttle valve
11 =
Top plate (customized)
5 =
Sensor start position (upper and
position sensor)
12 =
Suction plate (customized)
6 =
Stopper for operating mode Blow on
13 =
Blow tube
7 =
Lift cylinder
Product Description
C220 / C300 / C400
10
Service Instructions
03.22
14
15
19181716
Figure 3
14 =
Throttle valve vacuum
15 =
Throttle valve support air
16 =
Connector applicator –printer
17 =
Connector compressed air
18 =
Shut-off valve compressed air
19 =
Pneumatic maintenance unit
Dieses Handbuch passt für folgende Modelle
2
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