Cembre B500-TFC Bedienungsanleitung

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OPERATION AND MAINTENANCE MANUAL................................... 6

NOTICE D’UTILISATION ET ENTRETIEN........................................... 11

BEDIENUNGSANLEITUNG................................................................... 16

MANUAL DE USO Y MANTENIMIENTO ........................................... 21

MANUALE D’USO E MANUTENZIONE............................................. 26

16 M 030

BATTERY OPERATED HYDRAULIC CUTTING TOOL

COUPE-CÂBLE HYDRAULIQUE SUR BATTERIE

HYDRAULISCHES AKKU-SCHNEIDWERKZEUG

HERRAMIENTA HIDRÁULICA DE CORTE A BATERíA

UTENSILE OLEODINAMICO DA TAGLIO A BATTERIA

ENGLISH

FRANÇAIS

DEUTSCH

ESPAÑOL

ITALIANO

B500-TFC B500-TFCA B500-TFCE B500-TFCT

FIG./BILD 1

FIG./BILD 2

DIE SET

BLOC-MATRICES

SCHNEIDEINSATZ

GRUPO DE MATRICES

GRUPPO MATRICI

CONTACT WIRE

FIL DE CONTACT

HILO DE CONTACTO

FAHRDRAHT

FILO DI CONTATTO

FIG./BILD 3

FIG./BILD 4

(B) (A)

FIG./BILD 5

CONTACT WIRE

FIL DE CONTACT

HILO DE CONTACTO

FAHRDRAHT

FILO DI CONTATTO

LED WORKLIGHT / ECLAIRAGE PAR LED / LED-BELEUCHTUNG / LUCES LED / ILLUMINAZIONE LED

LOCKING HANDLE / POIGNEE DE BLOCAGE / VERRIEGELUNGSHEBEL / PALANCA DE SUJECION / LEVA DI BLOCCAGGIO

LOCKING PIN / AXE DE BLOCAGE MATRICE / VERRIEGELUNGSBOLZEN / PASADOR DE SUJECION MATRIZ / PERNO

FERMA MATRICE

BLADE

LAME

MESSER

CUCHILLA

LAMA

HEAD SUPPORT

SUPPORT TÊTE

KOPFHALTER

SOPORTE CABEZA

SUPPORTO TESTA

OPERATING BUTTON / GÂCHETTE DE COMMANDE / STARTKNOPF / BOTÓN DE ACCIONAMIENTO /

PULSANTE DI AZIONAMENTO

PRESSURE RELEASE BUTTON / GÂCHETTE DE DECOMPRESSION / DRUCKABLASSKNOPF / BOTÓN DE DESBLO-

QUEO PRESIÓN / PULSANTE DI RILASCIO

BATTERY / BATTERIE / AKKU / BATERÍA / BATTERIA

BATTERY CAPACITY INDICATOR / INDICATEUR DE CHARGE / AKKUANZEIGE / INDICADOR DE CARGA BATERIA /

INDICATORE AUTONOMIA BATTERIA

BATTERY CHECK BUTTON / BOUTON POUR CONTRÔLE DE LA BATTERIE / TASTE FÜR AKKUÜBERPRÜFUNG /

BOTÓN DE CONTROL BATERÍA / PULSANTE DI VERIFICA BATTERIA

BATTERYRELEASE/DEBLOCAGE BATTERIE/AKKUENTRIEGELUNG/DESBLOQUEOBATERÍA /SBLOCCOBATTERIA

RING FOR SHOULDER STRAP / ANNEAU POUR BANDOULIERE / TRAGERIEMENRING / ANILLO PARA CORREA /

ANELLO AGGANCIO TRACOLLA

FIG. / BILD 6

– Before using the tool, carefully read the instructions in this manual.

– Avant d'utiliser cet outil, lire attentivement les instructions de cette notice.

– Vor Inbetriebnahme unbedingt die Bedienungsanleitung durchlesen.

– Antes de utilizar la herramienta, leer atentamente las instrucciones en este manual.

– Prima di utilizzare l'utensile, leggere attentamente le istruzioni riportate in questo manuale.

– Keep hands clear of cutting blades.

– Au cours de la coupe, tenir les mains éloignées des lames.

– Während des Schneidens, nicht mit den Händen in den Gefahrenbereich gelangen.

– Durante el corte, tener las manos alejadas de las cuchillas.

– Durante il taglio, tenere le mani lontane dalle lame.

– Always wear safety glasses and gloves when operating this tool.

– Porter toujours les lunettes de protection et les gants de travail.

– Das Werkzeug immer mit Schutzbrille und Handschuhen betätigen.

– Trabajar siempre con las gafas y guantes de seguridad.

– Operare sempre con occhiali di protezione e guanti da lavoro.

WARNING SYMBOLS - SYMBOLES D'AVERTISSEMENT - WARNSYMBOLE -

SÍMBOLOS DE ADVERTENCIA - SIMBOLI DI AVVERTENZA

– Never throw batteries into re or water.

– Ne jamais jeter les batteries dans le feu ou dans l'eau.

– Werfen Sie Akkus nicht ins Feuer oder Wasser.

– Nunca tire las baterías al fuego o al agua.

– Mai gettare le batterie nel fuoco o in acqua.

– Always recycle the batteries.

– Toujours recycler Recycler toujours les batteries.

– Verbrauchte Akkus stets dem Recycling zuführen.

– Reutilizar siempre las baterías.

– Riciclare sempre le batterie.

– Do not discard batteries into domestic refuse or waste disposal.

– Ne pas jeter de batteries dans une poubelle ou tout autre lieu non prévu à cet eet.

– Verbrauchte Akkus nicht der allgemeinen Abfallentsorgung zuführen.

– No tirar las baterías al cubo de basura o lugar parecido.

– Non buttate le batterie fuori uso nei cestini della spazzatura o luoghi simili.

– User information (Directives 2011/65/EU and 2012/19/EU), see page 10.

– Information pour les utilisateurs (Directives 2011/65/EU et 2012/19/EU) voir page 15.

– Information für den Benutzer (Richtlinien 2011/65/EU und 2012/19/EU) siehe Seite 20.

– Informe para los usuarios (Directivas 2011/65/EU y 2012/19/EU) vease página 25.

– Informazione agli utenti (Direttive 2011/65/EU e 2012/19/EU) vedere pagina 30.

Battery - Batterie - Akku - Batería - Batteria

Tool - Outil - Werkzeug - Herramienta - Utensile

ENGLISH

1. GENERAL CHARACTERISTICS

(1) Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u

LpA = weighted continuous acoustic pressure level equivalent.

LpCPeak = maximum value of the weighted acoustic displacement pressure at the work place.

LWA = acoustic power level emitted by the machine.

(2) Directive 2006/42/EC, annexe 1, point 2.2.1.1

Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic

reference axis. Tests carried out in compliance with the indications contained in EN ISO 5349-1/2 and UNI EN 28662-1

Standards, and under operating conditions much more severe than those normally found.

B500-TFC B500-TFCE B500-TFCT B500-TFCA

Battery charger ASC30-36

Input

type EU

27044000

27045000

AUS/NZ

27047000

USA/CAN

27046000

V / Hz (W) 220 - 240 / 50 - 60 (85) 115 / 60 (85)

Application range suitable for cutting grooved contact wires and

conductors used on electric traction systems

Operating pressure

bar (psi) 729 (10,573)

Dimensions (L x H x W) mm (inches) 298 x 382 x 93 (11.7 x 15 x 3.7)

Weight with battery kg (lbs) 5 (11)

Motor V DC 18

Operating temperature °C (°F) -15 a +50 (+5 a +122)

Recommended oil AGIP ARNICA 32 or equivalents

Operating speed twin speed operation with automatic switching from a rapid

ramadvancespeed toaslower,morepowerfulcuttingspeed

Safety maximum pressure valve

Rechargeable battery type CB1840L Li-Ion

V / Ah (Wh) 18 / 4.0 (72)

Weight kg (lbs) 0,66 (1.45)

Acoustic noise (1) dB LpA 73 (A) LpCPeak 94,5 (C) LWA 79 (A)

Vibration (2) m/s20.575 max.

WARNING

Do not use the tool for purposes other than those intended by Cembre.

The operator should concentrate on the work being performed and be carreful to maintain a

balanced working position.

Work in a clean, uncluttered area. Keep persons away from immediate work area.

Inspecttheblade beforeeachuse.Donotuse damagedbladesas theymaybreak andcauseinjury

or damage to the tool.

Before each use, verify the integrity of the tool; replace any worn, possibly damaged or missing

parts with original Cembre spares.

Wear eye protection. Metal chips can y from blades when cutting.

The tool is unsuitable for continuous use and should be allowed to cool down following uninter-

rupted, successive cutting operations; for instance, having exhausted a fully charged battery in

one session, delay battery replacement for a few minutes.

Protectthetoolfromrainandmoisture.Waterwilldamagethetoolandbattery. Electro-hydraulic

tools should not be operated in pouring rain.

The part reference includes the following:

Hydraulic cutting tool.

Li-Ion rechargeable battery (2 pcs).

Battery charger (model depends on the tool version).

Shoulder strap.

Carrying case.

USB cable (Ref. to § 5).

2. INSTRUCTIONS FOR USE

The tool can be easily carried using either the handle

or the shoulder strap attached to ring (12) (Ref. to Fig. 6).

Before starting any work, check the battery charge (Ref. to § 2.9) and recharge if necessary,

following the instructions in the battery charger user manual.

To replace the battery, remove it by pressing the release button (11), then insert the new battery,

sliding it into the guides until it locks.

2.1) Head rotation

For ease of operation, the tool head can rotate, allowing the operator to work in the most comfort-

able position.

Do not attempt to rotate the head when the hydraulic circuit is pressurised.

ENGLISH

2.2) Setting

Select the appropriate die set. Two styles of die set are available:

Die Sets for cutting contact wire: the die prole matches the prole of the contact wire.

Die Sets for cutting conductor: the die prole matches the prole of the conductor.

2.3) Positioning (Ref. to Figs. 1, 2, 3 and 4)

Insert the die set into the head (see § 2.6).

Position the conductor inside the die set so that the blade (4) lines up with the desired cutting

point.

Close the die set (see g. 2) by moving the locking handle (2) towards the tool body, until auto-

matically‘locked’ in position and securely clamping the wire/conductor (see g. 3).

Press operating button (6) to activate the motor-pump group for the advancement of the blade

(4) to the conductor (see g. 4).

Before proceeding with the cutting operation, ensure that the locking pin (3) is fully inserted

into the head and the locking handle (2) is securely locked in position.

Check that the cutting edge of the blade coincides with the desired cutting point, otherwise

re-open dies following instructions as per § 2.8 and reposition the wire / conductor.

2.4) Cutting

Continue pressing operating button (6): the blade (4) progressively advances until the conduc-

tor is completely cut in a clean and precise manner, without deforming the conductor itself. To

halt the advancement, release operating button (6) and the motor will cut out.

The motor will continue to operate after the maximum pressure relief valve has activated.

Do not attempt to cut steel rods with this tool.

2.5) Release of dies

Press the pressure release button (7) for rapid retraction of the ram (14).

By releasing the locking handle (2) the dies open and release the wire/conductor.

2.6) Inserting the die set (Ref. to Figs. 1 and 5)

Remove the locking pin (3) and insert the die set into the top of the tool and position the ‘loca-

tor’ (A) in the guide at the bottom of the head. Ensure that the recess (B) on the front of the die

set faces the blade (4).

Fully insert the locking pin (3) into the head.

The die set is polarised and can only be installed one way to ensure the correct insertion of

the locking pin (3).

To remove the die set from the head: open the locking lever (2), completely remove the locking

pin (3) and slide the die set out of the tool.

2.7) LED Worklights

Whilst the tool is in operation, the work areais illuminated by two high luminosity LED Worklights

that switch o automatically at the end of the cycle.

2.8) Blade retraction

By operating the pressure release button (7), the ram will retract and open the blade.

2.9) Battery status

The battery is equipped with LED indicators that indicate the

remaining battery life at any time by pressing the adjacent but-

ton (10):

4 LEDs illuminated: fully charged

2 LEDs illuminated: 50 % capacity

1 LED flashing: minimum charge, replace the battery.

Worklights (1) illuminated combined with an alarm audible when the operating button (6)

ispressed,indicatethatthebatteryvoltagehasdroppedbelowaminimumsafetythreshold;

under these conditions the tool will not start, and it is necessary to recharge or replace the

battery.

The approximate time to fully recharge a battery is about 80 minutes.

Aftereachworkingcycle,andaftertheextractionofthebatteryfromthetool,anintegrated

battery cut-o device will operate after 70 s approx. Then the LED nearest to button (10)

will ash 5 times each 14 s approx. The battery will be reactivated when it is reintroduced

into the tool and the operating button is pressed.

2.10) Using the battery charger

Carefully follow the instructions in the battery charger user manual.

3. MAINTENANCE

The tool is robust, and requires very little daily maintenance. Compliance with the following points,

should help to maintain its optimum performance:

3.1) Thorough cleaning

Dust, sand and dirt are a danger for any hydraulic device. Every day, after use, the tool must be wiped

with a clean cloth taking care to remove any residue, especially close to pivots and moveable parts.

Do not use hydrocarbons to clean the rubber parts.

Regularly lubricate the moving parts and pivot pins of the head with a few drops of oil.

3.2) Storage case

When not in use, the tool should be stored and transported in the steel case, to prevent damage.

The case, type VAL-TFC, is suitable for storing the tool and accessories.

VAL-TFC: Size 559x459x131 mm (22x18.1x5.2 inches). Weight 7,8 kg (17.2 lbs).

ENGLISH

3.3) Routine maintenance

When the pump reaches the predetermined number of hours worked, it will signal that routine

maintenance is recommended.

The pump will continue to work however 15 sec. after use an alarm comprising 3 beeps

combined with illumination of the worklights will signal that its return to Cembre for

service is recommended (see § 6).

4. BLADE REPLACEMENT

When changing blades, the battery must rst be removed from the tool.

Incorrect blade positioning can damage the tool.

After extended use, the blades may loose their

cutting edge.

Replace the blades as follows:

Remove the die set from the tool, operate

the tool to advance the blade (4) until the

split pin (13) in the ram (14) is accessible.

Use a suitable drift to remove the split pin

(13) and release the blade (4).

Notetheorientationoftheblade(4).

Remove the blade and t the replacement.

Fit the split pin (13) and release the oil pressure.

5. CONNECTION TO COMPUTER

The memory card integrated in the tool records operating data from 200.000 cycles for transfer via

the USB cable supplied.

To view and manage this data, go to www.cembre.com and register in the dedicated area, then

download the free Cembre software CEM_SWBT01.

Keeping the Firmware of the tool updated, via free of charge download from here, will optimise

the tool's performance.

_________________________________________________________________________________

Following information applies in member states of the European Union:

USER INFORMATION in accordance with“Directives 2011/65/EU and 2012/19/EU.

The‘Not in the bin’ symbol above when shown on equipment or packaging means that the equipment

must, at the end of its life, be disposed of separately from other waste.

The separate waste collection of such equipment is organised and managed by the manufacturer.

Users wishing to dispose of such equipment must contact the manufacturer and follow the prescribed

guidelines for its separate collection. Appropriate waste separation, collection, environmentally com-

patible treatment and disposal is intended to reduce harmful environmental eects and promote the

reuse and recycling of materials contained in the equipment. Unlawful disposal of such equipment will

be subject to the application of administrative sanctions provided by current legislation.

ENGLISH

Dieses Handbuch passt für folgende Modelle

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