Central Pneumatic 98898 Installationshandbuch

1/4” AIR HYDRAULIC RIVETER

Model

98898

SET UP AND OPERATING INSTRUCTIONS

Diagrams within this manual may not be drawn proportionally.

Due to continuing improvements, actual product may differ slightly from the product described herein.

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

Manual Revised 08i

SKU 98898 For technical questions, please call 1-800-444-3353. Page 2

SPECIFICATIONS

Nose Pieces 1/4”, 3/16”, 5/32”, 1/8”

Operating Pressure 90-120 PSI

Air Consumption 4.5 CFM @ 90 PSI

Air Inlet 1/4”-18 NPT Female

Riveting Capacity 1/8” - 1/4”

Save this manual

You will need the manual for the safety warnings and cautions, assembly instruc-

tions, operating procedures, maintenance procedures, trouble shooting, parts list, and

diagram. Keep your invoice with this manual. Write the invoice number on the inside of

the front cover. Keep both this manual and your invoice in a safe, dry place for future

reference.

SAFETY WARNING & CAUTIONS

WARNING: When using pneumatic equipment, basic safety precautions should always be fol-

lowed to reduce the risk of personal injury and hazards due to over pressurization. READ ALL

INSTRUCTIONS BEFORE USING THIS TOOL!

1. KEEP WORK AREA CLEAN. Cluttered areas invite injuries.

2. OBSERVE WORK AREA CONDITIONS. Do not use tools in damp, wet, or poorly

lit locations. Don’t expose to rain. Keep work area well lit. Do not use electrically

powered air compressors in the presence of ammable gases or liquids.

3. KEEP CHILDREN AWAY. Children must never be allowed in the work area. Do not

let them handle machines, tools, or hoses.

4. STORE IDLE EQUIPMENT. When not in use, tools must be locked up in a dry

location to inhibit rust. Always lock up tools and keep out of reach of children.

5. USE THE RIGHT TOOL FOR THE JOB. Do not attempt to force a small tool or

attachment to do the work of a larger industrial tool. Do not use a tool for a purpose

for which it was not intended.

6. DRESS PROPERLY. Do not wear loose clothing or jewelry as they can be caught

in moving parts. Nonskid footwear is recommended. Wear restrictive hair covering

to contain long hair.

7. USE EYE AND EAR PROTECTION. Always wear ANSI approved impact safety

goggles when working. Wear an ANSI approved dust mask or respirator when

working around metal, wood, and chemical dusts and mists.

8. DO NOT ABUSE THE COMPRESSOR’S CORD. Do not yank compressor’s cord

to disconnect it from the receptacle. Do not carry tools by the cord.

9. DO NOT OVERREACH. Keep proper footing and balance at all times. Do not

reach over or across running machines.

10. MAINTAIN TOOLS WITH CARE. Keep tools clean for better and safer perfor-

mance. Follow instructions for lubricating and changing accessories. Inspect hoses

SKU 98898 For technical questions, please call 1-800-444-3353. Page 3

for leaks prior to use. The handle must be kept clean, dry, and free from oil and

grease at all times.

11. AVOID UNINTENTIONAL STARTING. Do not carry any tool with your nger on the

trigger, whether it is connected to the compressor or not.

12. STAY ALERT. Watch what you are doing, use common sense. Do not operate any

tool when you are tired.

13. CHECK DAMAGED PARTS. Before using any tool, any part that appears dam-

aged should be carefully checked to determine that it will operate properly and

perform its intended function. Check for alignment and binding of moving parts;

any broken parts or mounting xtures; and any other condition that may affect

proper operation. Any part that is damaged should be properly repaired or replaced

by a qualied technician. Do not use the tool if any switch does not turn on and off

properly.

14. REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identical

replacement parts. Use of any other parts will void the warranty. Only use accesso-

ries intended for use with this tool. Approved accessories are available from Harbor

Freight Tools.

15. DO NOT OPERATE TOOL IF UNDER THE INFLUENCE OF ALCOHOL OR

DRUGS. Read warning labels on prescriptions to determine if your judgment or

reexes are impaired while taking drugs. If there is any doubt, do not operate the

tool.

16. DRAIN COMPRESSOR EVERY DAY. Do not allow moisture to build up inside the

compressor.

17. MAKE SURE ALL EQUIPMENT IS RATED TO THE APPROPRIATE CAPACITY.

Make sure that regulator is set at least 10 PSI lower than the lowest rated piece of

equipment you are using.

18. DO NOT POINT AT PEOPLE OR ANIMALS. Whether the Riveter is loaded or not,

do not point at anything but what you plan on riveting.

19. BE CAREFUL WHEN LOADING RIVETER. Do not point at yourself. Never hold

the Trigger when loading.

20. NEVER OPERATE WITHOUT THE SAFETY CAP IN PLACE.

21. COMPRESSED AIR ONLY. Never use combustible gas as a power source.

22. WARNING: The brass components of this product contain lead, a chemical known

to the State of California to cause birth defects (or other reproductive harm). (Cali-

fornia Health & Safety code § 25249.5, et seq.)

REV 08h

SKU 98898 For technical questions, please call 1-800-444-3353. Page 4

UNPACKING

When unpacking, check to make sure the following parts are included. All sizes

listed below are approximate. If any parts are missing or broken, please call Harbor

Freight Tools at: 1-800-444-3353. There should be one Air Hydraulic Riveter, two combi-

nation wrenches, an extra set of jaws, and a three Nose Pieces threaded into the base

of the riveter. A fourth Nose Piece comes installed in the Riveter.

SET UP

It is advisable to use an in-line oiler. If you are not using an in-line oiler, put a few

drops of pneumatic oil into the Air Inlet (35) prior to every operation.

To Install A Nosepiece:

NOSEPIECE (1)

OUTER CYLINDER (2)

TRIGGER (25)

FIGURE B

RIVET

(not included)

The Riveter comes with a set of four Nosepieces (1). The sizes of the Nosepieces

are 1/4”, 1/8”, 5/32”, and 3/16” and must be matched with the size of the rivet pin

(1/4”, 1/8”, 5/32”, or 3/16”) you intend to use. (See Figure B.)

2. Use the accessory Spanner when changing Nosepieces (1). Also, use care when

unscrewing a Nosepiece as the spring action in the Outer Cylinder (2) will cause

the Nosepiece to “pop out”. (See Figure B.)

Note: Nosepieces are stored underneath the Base Cover (34).

REV 08j

SKU 98898 For technical questions, please call 1-800-444-3353. Page 5

OPERATION

1. Depending on the size of rivet pin used, attach the corresponding Nosepiece size

(1/4”, 1/8”, 5/32”, or 3/16”) with the accessory Spanner Wrench (36).

2. IMPORTANT: When drilling rivet holes in a workpiece, make sure to use the same

diameter drill bit as the outer diameter of rivet sleeve you will be using.

3. Turn on the air compressor, and set its regulator between 90-120 PSI.

Do not exceed 120 PSI.

4. Insert the pin (long, thin end) of a rivet fully into the Nosepiece (1). Insert the

sleeve (short, thick end) of the rivet through the pre-drilled hole in the workpiece.

Do not touch the Trigger (25) when you are inserting rivets.

5. Hold the Riveter rmly with both hands, and squeeze the Trigger (25) to activate

the Riveter. Repeat as necessary. Then, release pressure on the Trigger. See

Figure B.

6. When nished using the Riveter, turn off the air compressor. Squeeze the Trigger

(25) again to release any compressed air in the Riveter. Then, disconnect the air

hose from the tool.

REV 08j

SKU 98898 For technical questions, please call 1-800-444-3353. Page 6

INSPECTION, MAINTENANCE, AND CLEANING

WARNING! Always wear ANSI-approved safety impact goggles when per-

forming any inspection, maintenance, or cleaning procedures.

WARNING! Prior to performing any inspection, maintenance, or cleaning of the Riveter,

make sure to disconnect the air hose from the tool. Then, squeeze the Trigger (25)

again to release any compressed air in the Riveter.

1. To clean the exterior of the Riveter, wipe with a clean, damp cloth using a mild

detergent or mild solvent. Do not immerse the tool in liquids.

2. To clean and change the Jaws:

a. Unscrew and remove the Outer Cylinder (2), using the accessory Spanner.

b. Use the Spanner to unscrew and remove the Jaw Cylinder (7). Use care as there

is a Jaw Pusher Spring (6) behind the Jaw Cylinder (7) which may y out.

c. Remove the Jaws (4) from between the Jaw Cylinder (7).

d. If you are going to clean the Jaws (4), use a steel brush and mild solvent. Apply a

light coat of machine oil to the Jaws (4).

3-WAY SPANNER WRENCH (36)

(THREADS)

JAW CYLINDER

(7)

FIGURE C

OUTER

CYLINDER

(2)

If you are going to replace the Jaws: Insert the new Jaws (4) into the Jaw Cylinder

(7). (See Figure C.)

f. When re-assembling the Jaw Cylinder (7), make sure the Jaw Pusher’s (5) head

lines up with the Jaws. (See Figure C.)

g. Check the distance from the head of the Jaw Cylinder (7) to the mounting threads

of the Outer Cylinder (2) using the gauge on the 3-Way Spanner Wrench. With

the gauge at a slight incline, the back of the gauge should rest on the beginning

of the Frame Head threads, while the front of the gauge should rest on the front

edge of the Jaw Carrier (3). If it does not, have a qualied service technician re-

pair the Riveter. (See Figure C.)

SKU 98898 For technical questions, please call 1-800-444-3353. Page 7

To Prime The Riveter:

Note: If the riveter’s performance declines, it may be due to insufcient hydraulic oil.

Rell the hydraulic oil using the procedure below.

WARNING! Make sure the Riveter is disconnected from its air supply hose prior to

performing any maintenance, service, or changing accessories.

Air Cylinder (19)

Air Cylinder Lid (24)

Lock Nut (18)

Air Cylinder (19)

Piston Head (22)

Figure D

Remove the Base Cover (34) and unscrew the Air Cylinder Lid (24) from the

bottom of the Riveter. See Figure D.

2. Use a pair of pliers (not included) to remove the Piston Head (22) from the Air

Cylinder (19). See Figure D.

3. Hold the Air Cylinder (19) upside down, and pour in hydraulic oil (not included).

The ll level should only reach the top of the Frame.

4. Insert the Piston Assembly back into the Air Cylinder (19). See Figure D.

5. Use the Spanner to rmly screw the Air Cylinder Lid (24) back onto the Air Cylinder

(19). See Figure D.

SKU 98898 For technical questions, please call 1-800-444-3353. Page 8

TROUBLESHOOTING

Problem Possible Cause Likely Solution

Jaws slipping. Worn or damaged Jaws. Replace Jaws.

Jaws will not open. 1. Loose Nosepiece.

2. Dirty Jaws.

1. Tighten Nosepiece.

2. Clean Jaws.

Stroke is too short. 1. Rivet pin not properly

inserted into Riveter.

2. Low oil.

3. Rivet wrong size.

1. Make sure that Pin is fully inserted.

2. Prime Riveter.

3. Use proper rivet length.

Weak pulling action. 1. Low air pressure.

2. Broken/inadequate air

compressor.

1. Check regulator.

2. Have compressor serviced by a qualied

technician/upgrade to compressor of sufcient

capability.

Leaking air. 1. Poor hose connections.

2. Damaged O-Ring.

3. Dirty Air Valve or airline

inlet.

1. Reconnect using pipe thread seal tape.

2. Replace O-Ring.

3. Clean and lubricate with pneumatic tool oil.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIA-

GRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANU-

FACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY

OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY

REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DIS-

TRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS

SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND

NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING

OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT

PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACE-

MENT PARTS THERETO.

SKU 98898 For technical questions, please call 1-800-444-3353. Page 9

Part Description

1A 1/4” Nosepiece

1B 3/16” Nosepiece

1C 5/32” Nosepiece

1D 1/8” Nosepiece

2 Outer Cylinder

3 Jaw Case

4 Jaws

5 Jaw Pusher

6 Jaw Pusher Spring

7 Jaw Cylinder

8 Case Lock Nut

9Principle Axis

10 Plastic Ring

11 Frame

12 Lead Axis

13 Plastic Ring

14 Restore Spring

15 Steel Ring

Part Description

16 Airtight Lid

17 Silencer

18 Lock Nut

19 Air Cylinder

20 Pole Piston

21 Cushion

22 Piston Head

23 Nut

24 Air Cylinder Lid

25 Trigger

26 Linker

27 Press Plank

28 Air Valve

29 Valve Spring

30 Copper Washer

31 Valve

32 Spring

33 Nut

Part Description

34 Base Cover

35 Air Inlet

36 3-Way Spanner

37 Multi-Function Wrench

B01 O-Ring

B02 O-Ring

B03 O-Ring

B04 O-Ring

B05 O-Ring

B06 Spring Pin

B07 Spring Pin

B08 Pin

B09 Spring Pin

B10 O-Ring

B11 O-Ring

B12 O-Ring

B13 O-Ring

B14 O-Ring

PARTS LIST

REV 08l

SKU 98898 For technical questions, please call 1-800-444-3353. Page 10

PARTS LIST AND ASSEMBLY DIAGRAM

(36)

C02

C01

B03

B02

B01

876543

B06

B07

B10

B13

B12

B04

B07

B09

B08

B11

B05

(37)

REV 08l

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