Champion Power Equipment 64023 Handbuch

64023

Rev64023-20090226

10006SantaFeSpringsRoad

SantaFeSprings,CA90670USA

MadeinChina

2Inch

Semi-TrashPump

SAVETHESEINSTRUCTIONS

ImportantSafety

Instructionsareincludedin

thismanual

Owner’sManualandOperatingInstructions

Table of Contents

Introduction ..................................... 1

2” Semi-Trash Pump ................................ 1

Accessories................................................ 1

This Booklet.............................................. 1

Manual Conventions.........................2

Safety Rules......................................3

Controls and Features.......................5

Semi-Trash Pump.....................................5

Parts Included ..........................................6

Assembly ..........................................7

Remove the Semi-trash pump from the

Shipping Carton........................................7

Add Engine Oil .........................................7

Add Fuel....................................................7

Operation .........................................8

Semi-Trash Pump Location......................8

Connecting a Hose Kit (not included)......8

Starting the Engine...................................9

Stopping the Engine.................................9

Maintenance................................... 10

Engine Maintenance...............................10

Oil........................................................ 10

Spark Plugs .........................................10

Air Filter..............................................10

Cleaning ...............................................11

Adjustments.........................................11

Maintenance Schedule.........................11

Storage ........................................... 12

Engine Storage........................................ 12

Semi-trash pump Storage....................... 12

Specifications ................................. 13

Engine Specifications..............................13

Semi-trash pump Specifications.............13

Fuel..........................................................13

Oil............................................................13

Spark Plugs .............................................13

Valve Clearance.......................................13

Parts Diagram.........................................14

Parts List.................................................15

Engine Parts Diagram.............................16

Engine Parts List..................................... 17

Troubleshooting .............................20

Warranty ........................................ 21

Warranty Qualifications .........................21

Limited Repair/Replacement Warranty 21

Do not return the unit to the place of

purchase..................................................21

Warranty Exclusions...............................21

Normal Wear.......................................21

Installation, Use and Maintenance.....21

Other Exclusions.................................21

Limits of Implied Warranty and

Consequential Damage...........................21

Contact Information ...............................21

Address................................................21

Customer Service ................................21

Technical Service.................................21

Notes ..............................................25

Introduction

Rev 64023-20090226 1

Introduction

Congratulations on your purchase of a

Champion Power Equipment semi-trash

pump. CPE designs and builds semi-trash

pumps to strict specifications. With proper

use and maintenance, this semi-trash pump

will bring years of satisfying service.

This Owner’s Manual contains important

safety instructions and information. SAVE

THESE INSTRUCTIONS FOR FUTURE

REFERENCE.

2” Semi-Trash Pump

This unit is a gasoline engine driven,

impeller based semi-trash pump. It is

designed to pump clear water with solids not

exceeding 3/16” (.475cm) diameter only.

Accessories

Champion Power Equipment manufactures

and sells accessories designed to help you

get the most from your purchase. To find out

more about our covers, hose kits and other

accessories, please visit our web site at

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the

accuracy and completeness of the

information in this manual. We reserve the

right to change, alter and/or improve the

product and this document at any time

without prior notice.

Record the model and serial numbers as well as date and place of purchase for future reference.

Have this information available when ordering parts and when making technical or warranty

inquiries.

Champion Power Equipment Support

1-877-338-0999

Model Number

64023

Serial Number

Date of Purchase

Purchase Location

Manual Conventions

2 Rev 64023-20090226

Manual Conventions

This manual uses the following symbols to

help differentiate between different kinds of

information. The safety symbol is used with

a key word to alert you to potential hazards

in operating and owning power equipment.

Follow all safety messages to avoid or reduce

the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous

situation which, if not avoided,

will

result in death

or serious injury.

WARNING

WARNING indicates a potentially hazardous

situation which, if not avoided,

could

result in

death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous

situation which, if not avoided,

may

result in

minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which,

if not avoided,

may

result in property damage.

NOTE

If you have questions regarding your semi-trash

pump, we can help. Please call our help line at 1-

877-338-0999.

Safety Rules

Rev 64023-20090226 3

Safety Rules

WARNING

Read this manual thoroughly before operating

your semi-trash pump. Failure to follow

instructions could result in serious injury or

death.

DANGER

DO NOT pump gasoline, oil-fuel mixtures,

detergents, acids, chemicals, beverages,

pesticides, fertilizers or any other flammable or

corrosive liquids.

Pumping volatile liquids may result in an

explosion or fire.

These liquids will corrode the pump and void

your warranty.

WARNING

The engine exhaust from this product contains

chemicals known to the state of California to

cause cancer, birth defects, or other reproductive

harm.

DANGER

Engine exhaust contains carbon monoxide, a

colorless, odorless, poison gas. Breathing carbon

monoxide will cause nausea, dizziness, fainting or

death.

Operate semi-trash pump outdoors only in a well

ventilated area

DO NOT operate the semi-trash pump inside any

building, enclosure or compartment.

DO NOT allow exhaust fumes to enter a confined

area through windows, doors, vents or other

openings.

DANGER

Rotating parts can entangle hands, feet, hair,

clothing and/or accessories.

Traumatic amputation or severe laceration can

result.

Keep hands and feet away from rotating parts.

Tie up long hair and remove jewelry.

Operate equipment with guards in place.

DO NOT wear loose-fitting clothing, dangling

drawstrings or items that could become caught.

DANGER

The semi-trash pump develops powerful force.

DO NOT move the semi-trash pump when it is in

use.

DO NOT use hoses or connectors that are worn,

damaged or frayed.

DO NOT allow children or unqualified persons to

operate or service the semi-trash pump.

WARNING

DO NOT immerse this unit in water.

WARNING

Sparks can result in fire or electrical shock.

When servicing the semi-trash pump:

Disconnect the spark plug wire and place it

where it cannot contact the plug.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

Safety Rules

4 Rev 64023-20090226

DANGER

Fuel and fuel vapors are highly flammable and

extremely explosive.

Fire or explosion can cause severe burns or

death.

Unintentional startup can result in entanglement,

traumatic amputation or laceration.

When adding or removing fuel

Turn the engine off and let it cool for at least two

minutes before removing the fuel cap. Loosen

the cap slowly to relieve pressure in the tank.

Only fill or drain fuel outdoors in a well-ventilated

area.

DO NOT overfill the fuel tank.

Always keep fuel away from sparks, open flames,

pilot lights, heat and other sources of ignition.

DO NOT light or smoke cigarettes.

When starting the semi-trash pump

DO NOT attempt to start a damaged semi-trash

pump.

Make certain that the gas cap, air filter, spark

plug, fuel lines and exhaust system are properly

in place.

Allow spilled fuel to evaporate fully before

attempting to start the engine.

Make certain that the semi-trash pump is resting

firmly on level ground.

When operating the semi-trash pump:

DO NOT move or tip the semi-trash pump during

operation.

DO NOT tip the semi-trash pump or allow fuel or

oil to spill.

When transporting or servicing the

semi-trash pump:

Make certain that the fuel shutoff valve is in the

off position and the fuel tank is empty.

Disconnect the spark plug wire.

When storing the semi-trash pump:

Store away from sparks, open flames, pilot lights,

heat and other sources of ignition.

WARNING

Water pumped through this unit shall not be

used as drinking water.

WARNING

DO NOT pump salt, sludge, sewer, sea, or any

other type of water containing solid material

exceeding 3/16” (.475 cm) diameter.

WARNING

Rapid retraction of the starter cord will pull hand

and arm towards the engine faster than you can

let go.

Unintentional startup can result in entanglement,

traumatic amputation or laceration.

Broken bones, fractures, bruises or sprains could

result.

When starting engine, pull the starter cord slowly

until resistance is felt and then pull rapidly to

avoid kickback.

CAUTION

Exceeding the semi-trash pump’s specification for

maximum head can damage the semi-trash pump

and/or hose kits connected to it

DO NOT modify the semi-trash pump in any way.

DO NOT attempt to exceed the rated flow.

Attempting to increase the rated flow may

damage the unit and/or shorten its life.

CAUTION

Improper treatment or use of the semi-trash

pump can damage it, shorten its life and void

your warranty.

Use the semi-trash pump only for intended uses.

Operate only on level surfaces.

DO NOT expose semi-trash pump to excessive

moisture, dust, or dirt.

DO NOT allow any material to block the cooling

slots.

DO NOT use the semi-trash pump if:

Equipment sparks, smokes or emits flames

Equipment vibrates excessively

Controls and Features

Rev 64023-20090226 5

Controls and Features

Read this owner’s manual before operating your semi-trash pump. Familiarize yourself with the

location and function of the controls and features. Save this manual for future reference.

Semi-Trash Pump

(1) 2” Outlet – 2” NPT outlet connector

(2) 2” Inlet – 2” NPT inlet connector

(3) Fuel Tank – 0.53 gallon (2 L) capacity

fuel tank

(4) Oil Filler Cap – Check and fill engine

oil level

(5) Low Oil Sensor– Senses the level of oil

in the crankcase and shuts the engine down

if the level falls too low

(6) Engine Switch – Used to start the

engine

(7) Serial Number – Please have this

number available when calling for assistance

(8) Recoil Starter – Used to start the

engine

(9) Fuel Valve

(10) Throttle – Used to adjust engine

speed

(11) Choke lever– Used to start the engine

(12) Air Filter – Protects the engine by

filtering dust and debris from the intake air.

(13) Muffler

Controls and Features

6 Rev 64023-20090226

Parts Included

Your Model 64023 Gasoline Powered Semi-Trash pump ships with the following parts:

Oil Funnel 1 piece

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