Clarke Strong-Arm CFC2000B Betriebsanleitung

ASSEMBLY & USER INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0318 ISS2

FOLDING CRANE

MODEL NO: CFC2000B

PART NO: 7611025

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Folding Crane.

Before attempting to operate the product, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the stand giving you long and satisfactory service.

TECHNICAL SPECIFICATIONS

Max Capacity (SWL) 2000 kg (2 Tonne)

Net Weight 99 kg

Dimensions (Folded Position) L x D x H

Dimensions (Unfolded Position) L x D x H

850 x 690 x 1620 mm

1070 x 1760 x 1415 mm

Number of pump actions from rest to max height 69

Ram Oil Capacity 0.8L

Oil Grade ISO VG15

Jib Positions Position 1

Lift Capacity 500 kg (0.5 Tonne)

Jib Length Horizontal 1600 mm

Max Lifting Height 2660 mm

Position 2

Lift Capacity 1000 kg (1 Tonne)

Jib Length Horizontal 1420 mm

Max Lifting Height 2530 mm

Position 3

Lift Capacity 1500 kg (1.5 Tonne)

Jib Length Horizontal 1240 mm

Max Lifting Height 2380 mm

Position 4

Lift Capacity 2000 kg (2 Tonne)

Jib Length Horizontal 1060 mm

Max Lifting Height 2280 mm

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY PRECAUTIONS

1. Always read instructions before setting up the equipment and before use.

Failure to heed these warnings may result in damage to the equipment, or

serious personal injury.

WORKPLACE SAFETY

1. Always inspect the crane before use to ensure it is correctly assembled and

in good condition and replace any damaged or worn parts.

2. Only use the crane on a flat, solid, level surface that is capable of bearing

the weight of the loaded crane, preferably concrete. Never work on soft/

unmade ground as the castors may sink in.

3. Ensure the crane operator is trained in both operation and safety aspects.

4. Do not allow personnel to use the crane unless they have read these safety

precautions.

5. Use the crane in a suitable, well lit work area.which is clean and tidy and

free from unrelated items.

6. Do not use the crane when you are tired or under the influence of alcohol,

drugs or intoxicating medication.

7. Ensure all bystanders keep at a safe distance whilst the crane is in use.

8. Do not over-reach. Keep your proper footing and balance at all times.

9. Safety equipment such as gloves and non-skid safety shoes will reduce

personal injuries.

INSPECTION BEFORE USE

1. Always visually inspect the crane before use, to ensure that all parts are

correctly located and secure. Check for cracks, deformation or other signs

of damage or worn parts and check the castors for damage. Do not use

the crane unless it is totally sound.

2. Check castors to ensure they move freely without undue wear to their

pivots, and that the wheels are not cracked or damaged.

SAFE OPERATING PRACTICE

1. Only use chains, slings, hooks etc. with a rated capacity equal to, or

greater than that of the load. Check that they are secure and will not slip

under load.

2. Never exceed the safe working load capacities specified on the jib for

each position (as marked on the jib).

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

3. Always fully lock the jib and legs into position before lifting.

4. Lower the load as much as possible before moving the crane. Do not use

the crane to transport loads over long distances.

5. Do not allow the load to swing or drop suddenly whilst moving or lowering.

6. Do not use this crane to lift people.

7. Do not work under any raised load.

8. Never climb on, or attempt to ride on the crane.

9. Take care not to trap your fingers in the adjustable parts of the crane.

10. Due to the weight of the loaded crane, the help of an assistant will be

beneficial when moving the crane around.

11. This is a heavy item (99kg). Take care when moving or folding away.

12. Never attempt to move a loaded crane across a floor having cracks,

pebbles, or other obstacles which might impede its movement.

13. To move a loaded crane, push it from the operators side. DO NOT move

the crane from the handle end and never pull the crane towards yourself.

CARE OF THE CRANE

1. Ensure that the crane is properly maintained at all times, and that no

corrosion is allowed to weaken any components.

2. When replacing parts, use only those supplied by Clarke International.

Refer to Parts List on pages 14-15.

3. If the crane has been subjected to an abnormal load or shock, it should be

removed from service immediately and fully inspected by qualified

personnel.

4. Never tamper with the crane or modify it in any way, as this could prove to

be dangerous and will invalidate the guarantee. Only use the crane for the

purpose for which it is intended.

5. The components of this crane are designed to withstand the rated

capacity. Do not substitute any other components or exceed the rated

capacity of the crane.

6. If the load capacity decal becomes worn or illegible, contact Clarke Parts

and service department, on 0208 988 7400 for replacement.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

UNPACKING & ASSEMBLY

Unpack the components on a clean flat area of hard standing and ensure

that all parts are present according to the packing list, as follows:

Visually inspect all components to ensure that no damage was suffered in

transit. Any deficiencies should be reported to your CLARKE dealer

immediately.

1 2 x Side Braces 9 1 x Control handle

2 1 x Handle 10 1 x Main Support Post

3 1 x Jib 11 2 x Front Legs

4 2 x Side Plates 12 1 x Base Frame

5 1 x Hydraulic Ram Assembly 13 2 x Locking Pins

6 1 x Jib Extension 14 Small fixings pack

7 1 x Hook 15 Large fixing bolts, nuts & washers

8 6 x Castor Assemblies( 2 with

brakes

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

TOOLS REQUIRED

Various wrenches of 14, 22, 24 & 27 mm will be required or alternatively an

adjustable wrench.

1. Fit the castors to the front arms

using 4 x bolts, lock washers and

nuts. Loosely fasten the rear 2

bolts & nuts through the slots

before sliding the caster into

position and adding the other two

bolts.

2. Repeat for both castors.

3. Bolt the four remaining castors to

the base frame.

• The castors fixed to the open

section of the base frame are

fixed with bolts threaded into

the frame no nuts are used.

4. Bolt the side brackets to each side

of the base frame with a single

small bolt.

• The 130 mm bolts will be added

at the next step.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

5. Slide the right arm into the base

frame as shown. Line up the holes

and secure with a 130 mm bolt,

washers and nut, securing the side

bracket as you do so.

6. Repeat the procedure for the left

arm.

7. Insert the locking pins and secure

the pins using the R-clips attached

to the small chains.

8. Attach the main support post

onto the base frame assembly

using two 110 mm long bolts with

washers and nuts. Leave the nuts

& bolts loose until step 9.

9. Add the two side braces, bolting

them between the base frame

and the main support post. Leave

the bolts loose until they are

aligned with the hole in the main

support post. Once aligned, fully

tighten the side braces to the

base and the support post.

WARNING: IT IS ESSENTIAL THAT THE LOCKING PINS ARE IN PLACE BEFORE

ATTEMPTING ANY LIFTING TASKS. FAILURE TO INSTALL THESE WOULD

RESULT IN THE CRANE TIPPING FORWARD WHEN SUBJECTED TO ANY

LOAD.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

10. Fix the ram to the main support

post using 90 mm long bolt,

washer and nut.

11. Attach the jib to the top of the

main support post using the 90

mm bolt, washer and nut.

12. Connect the top of the ram to the

jib as shown using 80 mm long

bolt, washer and nut.

NOTE: The ram may require partially

extending to facilitate

assembly.

13. Slide the jib extension into the jib,

using the 100 mm long locating

bolt and nut to secure it in the

required position.

14. Bolt the hook assembly through

the hole on the jib extension using

the 80 mm bolt, washer, lock

washer and nut.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

15. Connect the handle to the rear of

the main support post using the

four remaining small bolts and

lock washers.

16. Ensure that all weight is spread

evenly across all sections, making

sure that all castors are on level

ground and that the assembly is

sitting square and true. Tighten all

nuts and bolts.

17. Store the operating handle in the

holder on the column.

OPERATION

RAISING THE JIB

IMPORTANT: Make sure that the hook is directly above the point of lift, which

in turn is directly above the centre of gravity of the load.

1. Use the end of the pump handle

to close the valve by turning it fully

clockwise.

• It should only be hand tight, -

do not overtighten.

2. Pump the handle until the crane

reaches the desired height.

WARNING: IT IS ESSENTIAL THAT THE FRONT ARM LOCKING PINS ARE IN

PLACE BEFORE ATTEMPTING ANY LIFTING TASKS. FAILURE TO INSTALL

THESE WOULD RESULT IN THE CRANE TIPPING FORWARD WHEN SUBJECTED

TO ANY LOAD.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

LOWERING THE JIB

1. Use the end of the pump handle to turn the valve anticlockwise VERY

SLOWLY.

• The speed of lowering is controlled by how much you turn the valve.

EXTENDING THE JIB

1. Lift the jib to a horizontal position.

2. Remove the locating bolt.

3. Reposition the jib extension to the

desired length.

• The hole near the end of the jib

extension will match the hole in

the jib according to the weight

being lifted. These are clearly

marked.

4. Replace the locating bolt, nut and washer.

5. Store the operating handle in the socket provided when not in use.

PURGING THE HYDRAULIC SYSTEM

During transit or storage, it is possible that an air pocket may have developed

within the hydraulic ram and the ram action may therefore appear to be

‘spongy’. As the ram is self bleeding, any air will be dispelled and the ram

action normalised by fully raising and lowering the jib a few times.

Should the jib not reach its full height, the oil level should be checked, as

described in the Maintenance section.

STORAGE

1. Remove the bolt and slide the jib

extension back to its shortest

position. Replace the bolt to

secure the jib.

2. Release the control valve to lower

the jib assembly to its lowest

position.

3. Pull out the ‘R’ clip, which secures

the each leg locking pin, then pull

out the lock pin.

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