Clarke CTJ1800A Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

LS1215

1.8 TONNE ALUMINIUM RACING JACK

MODEL NO: CTJ1800A

PART NO: 7623200

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE 1.8 Tonne aluminium racing jack.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY PRECAUTIONS

1. Read Instruction manual before use

2. NEVER exceed the rated load for the jack See “Specifications” on page 7.

Overloading can cause the Jack to fall resulting In personal Injury

3. Always inspect the jack before use. Make sure that all parts are in good

condition and operating smoothly, and that no cracks or distortion is

apparent. If in doubt do not use. Have the damaged parts replaced or

consult your CLARKE dealer.

4. Make sure that the jack is on a hard level surface, and there is no possibility

of it slipping when under load.

5. Make sure the load is taken by the full saddle and that the lifting point on

the load, is of sufficient strength to support the weight.

6. Always use axle stands to stabilise the load once lifted.

7. NEVER work on or under a load unless it is fully and adequately supported.

NEVER rely upon the jack to hold the load in position.

8. Never push a load off the jack.

9. Ensure that all personnel are well clear of a load being raised or lowered.

10. Do not use if an oil leak is apparent. Consult your Clarke dealer.

11. Consult the vehicle handbook to determine the correct lifting points.

12. Take care not to trap fingers within the moving parts.

13. Ensure the load is chocked and the handbrake applied before lifting.

14. Use only as a lifting device, do not use as a dolly to move a load.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

ASSEMBLY

1. Remove the transport clip.

2. Insert the lower half of the jack

handle into position as shown.

• Make sure that the square bar

inside the handle yoke

engages with the hole in the

jack handle.

3. Secure the handle by tightening

the bolt shown.

4. Fit the upper jack handle to the

lower jack handle as shown.

• Make sure that the ball clip

engages with the hole in the

lower jack handle.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

POSITIONING

Ensure the vehicle is chocked and stable and on firm level ground.

1. Turn the jack handle counterclockwise, to lower the lifting ram.

2. Position the jack so that the saddle is directly beneath the lifting point and

that there are no obstacles to prevent a clean lift, also, make sure that all

personnel are well away from the area, before raising the vehicle.

TO LIFT

1. Close the release valve by turning the jack handle clockwise firmly.

2. Operate the jack by pumping the jack handle.

• Make sure that the saddle is in full contact with the vehicle lifting

point and that there are no obstacles to prevent a clean lift.

3. Place axle stands beneath the vehicle.

• Make sure that the axle stands are centred under the vehicle

support points and are perfectly stable before full weight is taken.

• Make sure that that the axle stands are in good condition and

capable of supporting the load.

• Make sure that the axle stands cannot move when supporting the

load and that they are on a firm level surface.

• DO NOT jerk the handle, ensure it lowers slowly and under complete

control on to the axle stands which must be correctly positioned and

take the weight evenly.

TO LOWER

1. Lift the vehicle slightly to remove the weight from any supports.

2. Remove any supports from beneath the vehicle.

3. Slowly turn the jack handle counterclockwise to open the release valve.

NOTE: make sure that this operation is carried out under complete

control. Do not allow the load to drop suddenly as this could

damage internal components.

4. Remove the jack from beneath the vehicle.

NOTE: The jack may move slightly during operation. It is therefore

important that the immediate vicinity is clean and completely

free from clutter.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

1. When the jack is not in use, keep the saddle lowered and the release valve

closed (jack handle turned fully clockwise).

2. Keep the jack clean and apply lubricating oil to all pivoting sections every

three months, or more often when it is used in a dusty work environment.

3. Check the pump piston and piston rod periodically for signs of rust or

corrosion. Clean exposed area with clean oiled cloth.

4. Change the oil once a year or as required, See page 7.

STORAGE

Store in a dry place, with the ram fully retracted. If stored for long periods,

inspect at least once a year, clean and re-oil. For servicing, contact your

CLARKE dealer, or CLARKE International Service Department.

BLEEDING THE HYDRAULIC SYSTEM

1. Put the jack on horizontal ground.

2. Open the release valve by

SLOWLY turning the jack handle

counterclockwise and then pump

the handle up and down several

times.

3. Loosen the fill screw.

4. Pump the jack handle up and

down slowly several times to

purge the air from the hydraulic

system.

5. Tighten the fill screw.

WARNING: DO NOT ADJUST THE PRESSURE RELIEF SCREWS UNDER ANY

CIRCUMSTANCES

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TOPPING UP OR CHANGING THE OIL

1. Lower the saddle as far as possible.

2. Remove the fill screw and screw

shown on the right.

3. Turn the jack over and drain the

oil into a suitable container.

• Dispose of the oil in

accordence with local

regulations.

4. Fill with Clarke hydraulic oil into

the fill screw hole slowly until the

oil reaches the bottom of the thread in the oil fill hole.

• Clarke Hydraulic oil is available from your local Clarke dealer.

NOTE: Do not touch the assembled handle when adding the hydraulic

oil.

5. Replace the screw and fill screw.

SPECIFICATIONS

Model number CTJ1800A

Part number 7623200

Length (not including handle) 640 mm

Width (not including wheels) 300 mm

Height 230 mm

Height of saddle (minimum) 85 mm

Height of saddle (maximum) 465 mm

Weight 19 kg

Rated Load 1.8 tonne

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TROUBLESHOOTING

If any of these remedies fail to restore your jack, consult your Clarke dealer.

PROBLEM CAUSE SOLUTION

Jack will not

lift the rated

load

Low oil level See “Topping up or Changing the oil” on

page 7.

Release valve

not closed

Turn the jacking handle fully clockwise

Jack lowers

when under

load

Release valve

not closed

Turn the jacking handle fully clockwise

Air in the

hydraulic system

Beed the system. See page 6

Pump feels

spongy

Low oil level See “Topping up or Changing the oil” on

page 7.

Air in the

hydraulic system

Beed the system. See page 6

Handle

raises or flies

back under

load

Air in the

hydraulic system

Bleed the system. See page 6

Jack will not

lift full height

Low oil level See “Topping up or Changing the oil” on

page 7.

Air in the

hydraulic system

Beed the system. See page 6

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

EXPLODED DIAGRAM AND PARTS LIST

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

DESCRIPTION PART NO

1 Saddle Pad HACTJ1800A01

2 Saddle Screw HACTJ1800A02

3 Saddle HACTJ1800A03

4 Saddle Base HACTJ1800A04

5 Pin HACTJ1800A05

6 Retaining Ring HACTJ1800A06

7 Axle HACTJ1800A07

8 Side Plate HACTJ1800A08

9 Front Wheel

Bushing

HACTJ1800A09

10 Front Wheel HACTJ1800A10

11 Front Wheel

Washer

HACTJ1800A11

12 Nut HACTJ1800A12

13 Side Carrying

Handle

HACTJ1800A13

14 Screw HACTJ1800A14

15 Washer HACTJ1800A15

16 Screw HACTJ1800A16

17 Support Pivot Bar HACTJ1800A17

18 Screw HACTJ1800A18

19 Arm Stop Bar HACTJ1800A19

20 Saddle Base Pin HACTJ1800A20

21 Spacer HACTJ1800A21

22 Arm Side Plate HACTJ1800A22

23 Screw HACTJ1800A23

24 Washer HACTJ1800A24

25 Split Washer HACTJ1800A25

26 Screw HACTJ1800A26

27 Nut HACTJ1800A27

28 Screw M10X35 HACTJ1800A28

29 Screw HACTJ1800A29

30 Washer HACTJ1800A30

31 Screw HACTJ1800A31

32 Rear Caster HACTJ1800A32

33 Rear Caster Base HACTJ1800A33

34 Washer HACTJ1800A34

35 Spring Clip HACTJ1800A35

36 Spring HACTJ1800A36

37 Circlip HACTJ1800A37

38 Trunion Arm HACTJ1800A38

39 Hydraulic Unit HACTJ1800A39

40 Handle Sleeve HACTJ1800A40

41 Handle, Upper HACTJ1800A41

42 Handle, Lower HACTJ1800A42

43 Handle Set Screw HACTJ1800A43

44 Circlip HACTJ1800A44

45 Roller HACTJ1800A45

46 Roller Pin HACTJ1800A46

47 Handle Yoke HACTJ1800A47

48 Handle Yoke Pin HACTJ1800A48

49 Tie Rod HACTJ1800A49

50 Lift Arm Pivot Rod HACTJ1800A50

51 Rubber Bumper HACTJ1800A51

52 Split Pin HACTJ1800A52

53 Trunion Block HACTJ1800A53

54 Hing Bush HACTJ1800A54

55 Connection

Block

HACTJ1800A55

56 Hinge Pin HACTJ1800A56

DESCRIPTION PART NO

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