Clarke Air CSG3KC Installations- und Betriebshandbuch

AIR STAPLER

MODEL: CSG3KC

Part No. 3110380

OPERATING & MAINTENANCE

INSTRUCTIONS

0506

SPECIFICATIONS

Min. Hose Size (ID) ........................................................................ 6mm (1/4”)

Air Inlet Connector ....................................................................... 10mm Quick Fit

Ave. Air Consumption .................................................................. 0.4 cfm

Operating Pressure ....................................................................... 4 - 7bar (60-100psi)

Air Pressure Max ............................................................................ 8bar (116psi)

Staple Size ...................................................................................... 20gauge/10-25mm

Magazine Capacity ..................................................................... 100

Drive Speed ................................................................................... 100 Shots/min

Sound Power Level ....................................................................... 101dBLWA

Weight ............................................................................................ 1.3kg

Dimensions LxWxH ........................................................................ 224x54.5x180.5

Part No ........................................................................................... 3110380

Please note that the details and specifications contained herein, are correct at the time of going to print. However

CLARKE International reserve the right to change specifications at any time without prior notice. Always consult the

machine’s data plate

Please read these instructions carefully before operating the tool

Thank you for purchasing this CLARKE Air Stapler

Before using the device, please read this leaflet thoroughly and carefully follow

the instructions given. In doing so you will ensure the safety of yourself and that of

others around you, and you can also look forward it giving long and satisfactory

service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period

of 12 months from the date of purchase. Please keep your receipt as proof

of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product

can be returned to us without prior permission.

This guarantee does not effect your statutory rights.

SAFETY PRECAUTIONS

IMPORTANT

Failure to follow these precautions could result in personal injury, and/or

damage to property.

1. When operating this tool, ALWAYS wear:

a. approved impact resistant SAFETY GOGGLES. (Eye glasses are NOT safety

glasses)

b. EAR DEFENDERS

c. a good pair of INDUSTRIAL GLOVES

2. ALWAYS disconnect the tool from the air supply when not in use, and before

carrying out any maintenance

3. ALWAYS keep a safe distance between yourself and others when using the

tool.

4. ALWAYS Maintain the tool with care. Keep it clean for best/safest performance.

5. NEVER wear ill fitting clothing, remove watches and rings.

6. NEVER over-reach. Keep your proper footing and balance at all times.

7. NEVER force or misuse the tool. It will do a better and safer job at the rate for

which it was designed.

8. NEVER abuse hoses or connectors. NEVER carry a tool by the hose, or yank it

to disconnect from the air supply. Keep hoses away from heat, oil and sharp

edges. Check hoses for leaks or worn condition before use, and ensure that

all connections are secure.

9. NEVER use with an air supply greater than 8bar (110 PSI), at the tool.

10. NEVER modify the tool in any way.

11. NEVER remove any labels. Damaged labels should be replaced.

12. NEVER point the tool at anyone.

13. NEVER carry the tool with your finger on the trigger.

14. NEVER use any other type of gas to operate this tool. Use compressed air ONLY.

15. NEVER load the tool with Staples BEFORE connecting to an air supply.

16. NEVER load the tool with the trigger depressed

17. NEVER use this tool if any part is damaged. Have it inspected and repaired

by a competent technician

18. NEVER modify this tool in any way. Use it ONLY for the purpose for which it is

designed.

19, NEVER fire tool at an angle. it must be perpendicular to the work surface.

20. NEVER drive in Staples at the edge of a work surface, as the edge could fail

and fly off, endangering yourself or others in the vicinity.

AIR SUPPLY

WARNING!

Compressed air can be dangerous. Ensure that you are thoroughly familiar with

all precautions relating to the use of compressors and compressed air supply.

Tools of this type, operate on a wide range of air pressures. It is recommended that air

pressure be set to between 60 and 100psi. at the tool when running.

Higher pressure and unclean air will shorten the tools’ life because of faster wear, and could

be a safety hazard.

Water in the air line will cause damage to the tool, ensure it is properly maintained at all times.

The recommended procedure to connect this tool to an air supply, is shown on page11.

The air inlet used for connecting air supply, is a 10mm Quick Fit type.

Line pressure, or hose ID., should be increased to compensate for unusually long air hoses

(over 10M). Minimum hose dia. should be 6mm (1/4”) ID., and fittings should have the same

inside dimensions.

ASSEMBLY

CSG3K

OPERATION

Ensure the tool is not loaded, then, with the air supply turned OFF, connect the air line to

the Stapler at the Quick Fit coupling.

With your fingers well away from the trigger, and the tool pointed away from you, and

anyone in the vicinity, depress the magazine catch, pull out the magazine and load with

appropriate staples...as shown. Push the magazine back until it locks in position, - Your stapler

is now ready for use.

Turn ON the air supply, and check for air leaks. If any are apparent, rectify before

proceeding. Ensure the operating pressure is set to between 4-7bar (60-100psi), depending

upon the size of staple used and type of material being worked. The harder the material,

and bigger the staple, the higher the pressure.

Hold the tool so that it is at right angles to the work. Lower it so that the Safety Element

contacts the work surface, and is forced upwards. This movement releases the Trigger,

which may now be pulled, driving in the staple.

If the gun jams, ensure the air is turned OFF and the trigger pulled, before opening the

magazine to free the jammed staple. 5

MAINTENANCE

Daily before use.

1. Drain water from compressor air tank, and air line.

2. Check and clean, if necessary, the air inlet gauze filter.

3. A bottle of CLARKE Air Line Oil** is supplied with the kit. Squirt a few drops of oil

(approx. 3cc), into the air inlet.

This should be carried out regardless of whether or not an air line lubricator is

used.

During Use.

For lubricating the internal components when in operation, an air line lubricator

should be used, with Clarke Air Line Oil**, adjusted to 2 drops per minute.

If an Air line lubricator is NOT used, this procedure should be repeated after every

two to three hours of use.

Storage.

If the Stapler is to be stored, or is idle for longer than 24 hours, run a few drops of

Clarke Air Line Oil* into the air inlet before storing.

Notes

Be aware that factors other than the tool may effect its operation and efficiency

such as reduced compressor output, excessive drain on the airline, moisture or

restrictions in the line, or the use of connectors of improper size or poor condition

which will reduce air supply.

Grit or gum deposits in the tool may also reduce efficiency. This condition can be

corrected by cleaning the air strainer and flushing out the tool with gum solvent

oil, or failing this, the tool should be disassembled, thoroughly cleaned, dried and

reassembled.

If the tool runs erratically or becomes inefficient, and the air supply is sound,

dismantle the piston assembly and replace worn or damaged parts, or take the

tool to your CLARKE dealer.

**Clarke Air Line Oil is available from your CLARKE dealer part no. 3050825.

IMPORTANT:

The use of parts other than CLARKE replacement parts may result in safely

hazards, decreased tool performance and will invalidate your warranty.

ACCESSORIES

A wide range of Airline accessories is available, including Filter/Regulators. Lubricators, High

Pressure Hoses from 5 to 100 Metres, Whip hose etc. Contact your CLARKE dealer for further

information, or CLARKE International Sales Department on 01992 565333

CONSUMABLES

20 GAUGE

Length Part No:

10mm ................................ 1800405

16mm ................................ 1800407

19mm ................................ 1800409

22mm ................................ 1800411

Staples - 5.2mm Crown - 20 Gauge - Type 4J

PARTS DIAGRAM

PARTS LIST

No. Description Part No. No. Description Part No.

1 Bolt M5x20 HTCSG3KC01

2 Exhaust Cap HTCSG3KC02

3 Comprssed Spring HTCSG3KC03

4 Rectanle Washer HTCSG3KC03

5 CylinderCover HTCSG3KC05

6 O-Ring 13.7x2.4 HTCSG3KC06

7 O-Ring 31.2x2.5 HTCSG3KC07

8 Balance Valve HTCSG3KC08

9 Washer HTCSG3KC09

10 O-Ring 42.6x2.35 HTCSG3KC10

11 Collar HTCSG3KC11

12 O-Ring 30x1.8 HTCSG3KC12

13 O-Ring 29.7x3.55 HTCSG3KC13

14 Cylinder HTCSG3KC14

15 O-Ring 21x3 HTCSG3KC15

16 Piston Assembly HTCSG3KC16

17 Shock Absorber HTCSG3KC17

18 Sealing Washer HTCSG3KC18

19 Gun Body HTCSG3KC19

20 Rubber Washer HTCSG3KC20

21 Rectangle Washer HTCSG3KC21

22 Trigger Valve Seat HTCSG3KC22

23 Trigger Valve Stem HTCSG3KC23

24 O-ring 1.7x2 HTCSG3KC24

25 Trigger Valve Guide HTCSG3KC25

26 O-ring 11.2×2 HTCSG3KC26

27 Compression Spring HTCSG3KC27

28 Step Pin HTCSG3KC28

29 Trigger HTCSG3KC29

30 E-ring Ø 2.5 HTCSG3KC30

31 Safety Plate HTCSG3KC31

32 Pin 2.5x16 HTCSG3KC32

33 Slide Bracket HTCSG3KC33

34 Spring HTCSG3KC34

35 Safety Element HTCSG3KC35

36 Plate HTCSG3KC36

37 Nose Plate HTCSG3KC37

38 Gasket HTCSG3KC38

39 Safety Element Guide HTCSG3KC39

40 Bolt M5x6 HTCSG3KC40

41 Fixed Magazine HTCSG3KC41

42 Movable Magazine HTCSG3KC42

43 Pusher HTCSG3KC43

44 Guide Rod HTCSG3KC44

45 Compression Spring HTCSG3KC45

46 Bolt HTCSG3KC46

47 Pin HTCSG3KC47

48 Spring HTCSG3KC48

49 Release Catch HTCSG3KC49

50 Bolt M4x25 HTCSG3KC50

51 Gasket HTCSG3KC51

52 Lock Nut M4 HTCSG3KC52

53 Rubber Handle HTCSG3KC53

54 O-ring 36.3×3.55 HTCSG3KC54

55 End Cap HTCSG3KC55

56 Air Inlet Plug HTCSG3KC56

57 Q/Release Coupling HTCSG3KC57

DECLARATION OF CONFORMITY

We declare that these products comply to the following standards/directives

• BS EN 792-13: 2000

Model No: CSG3KC

Serial or Batch number: See product data plate

signature:

L. E. Fergusson

SERVICE MANAGER

For Spare Parts and Service, please contact your nearest dealer, or CLARKE

International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

SPARE PARTS & SERVICING CONTACTS

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