Clarke CBM 2B Installations- und Betriebshandbuch
OPERATING & MAINTENANCE
INSTRUCTIONS
MORTISING MACHINE
Model No. CBM 2B
Part No. 6500005
0202
© Copyright CLARKE International. All rights reserved. February,2002
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PARTS & SERVICE TEL: 020 8988 7400
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
PARTS & SERVICE
Thank you for selecting this CLARKE CBM2B Bench Mortising Machine.
Before operating the machine, please read this leaflet thoroughly and follow the
instructions carefully. In doing so you will ensure the safety of yourself and that of
others around you, and you can look forward to the machine giving you long and
satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered
with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be
returned to us without prior permission.
This guarantee does not effect your statutory rights.
CONTENTS Page
Safety Precautions .................................................................................. 4
Additional precautions for Mortising Machines ................................... 5
Electrical Connections ........................................................................... 6
Unpacking & Principal Parts ................................................................... 7
Assembly.................................................................................................. 8
Mounting the Chisel & Bit ....................................................................... 10
Installation ................................................................................................ 12
Controls and Adjustments ...................................................................... 12
Operation ................................................................................................. 14
Maintenance ........................................................................................... 15
Sharpening Drill Bit & Chisel ................................................................... 16
Parts List & Diagram................................................................................. 17
Accessories.............................................................................................. 18
Specifications .......................................................................................... 18
3
SAFETY PRECAUTIONS
GENERAL SAFETY RULES FOR OPERATING MACHINERY
WARNING:
As with all machinery, there are certain hazards involved with their operation and
use. Exercising respect and caution will considerably lessen the risk of personal
injury. However, if normal safety precautions are overlooked or ignored, personal
injury to the operator or damage to property, may result.
1. READ and BECOME FAMILIAR with the entire operating manual. Learn the
machines’ applications and limitations as well as the specific potential hazards
peculiar to it.
2. EARTH ALL MACHINES. If the machine is equipped with three-pin plug, it should
be plugged into a three-pin electrical socket. Never remove the earth pin.
3. ALWAYS ensure that ADEQUATE LIGHTING is available. A minimum intensity of
300 lux should be provided. Ensure that lighting is placed so that you will not
be working in your own shadow.
4. CHECK for DAMAGE. Before using the machine, any damaged part, such as
a guard etc., should be checked to ensure that it will operate properly, and
perform its intended function. Check for alignment of moving parts, breakage
of parts, mountings, and any other condition that may affect the machines’
operation. Any damage should be properly repaired or the part replaced. If
in doubt, DO NOT USE the machine. Consult your local dealer.
5. DISCONNECT the MACHINE from the power supply before servicing and when
changing accessories or performing maintenance tasks.
6. KEEP GUARDS in place and in working order.
7. ALWAYS WEAR SAFETY GOGGLES, manufactured to the latest European Safety
Standards. Also use face or dust mask if cutting operation is dusty. Everyday
eyeglasses do not have impact resistant lenses, they are NOT safety glasses.
8. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
9. DON’T FORCE the Machine. It will do a better and safer job at the rate for
which it was designed.
10. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that
keys and adjusting wrenches are removed from the machine beforeswitching on.
11. DRUGS, ALCOHOL, MEDICATION. Do not operate machine whilst under the
influence of drugs, alcohol or any medication.
12. USE RECOMMENDED ACCESSORIES. The use of improper accessories could
be hazardous.
13. NEVER LEAVE MACHINE RUNNING UNATTENDED. Turn power OFF. Do not leave
machine until it comes to a complete stop.
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14. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the work
area, especially whilst operating the unit.
15. MAINTAIN MACHINE IN TOP CONDITION. Keep tools sharp and clean for the
best and safest performance. Follow maintenance instructions.
16. DON’T OVERREACH. Keep your proper footing and balance at all times. For best
footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc.
17. WEAR PROPER APPAREL. Loose clothing or jewellery may get caught in moving
parts. Wear protective hair covering to contain long hair.
18. BE AWARE that accidents are caused by carelessness due to familiarity. ALWAYS
concentrate on the job in hand, no matter how trivial it may seem.
ADDITIONAL SAFETY INSTRUCTIONS for MORTISING ACHINES
1. DO NOT USE until unit is completely assembled and installed according to
these instructions.
2. IF YOU ARE NOT thoroughly familiar with the operation of mortising machines,
obtain advice from a qualified person.
3. ENSURE the machine is secured to a workbench to prevent it from tipping
over during operation.
4. NEVER TURN MORTISING MACHINE ON before clearing the table of all objects
(tools, scrap pieces, etc.).
5. ALWAYS KEEP hands, fingers and hair well away from the rotating bit.
6. DO NOT ATTEMPT to mortise materials that do not have a flat surface, unless a
suitable support is used.
7. ALWAYS use the ‘Hold Down’ to prevent work from lifting when withdrawing
the chisel.
8. ALWAYS SUPPORT workpiece securely against fence to prevent rotation.
9. ENSURE chisel and bit is sharp, undamaged and properly secured before use.
10. ENSURE the chuck key is removed before starting.
11. NEVER START the Machine with the drill bit or chisel pressed against the
workpiece.
12. NEVER PERFORM LAYOUT, assembly or set-up work on the Machine with the
cutting tool rotating.
13. ALWAYS ADJUST DEPTH STOP to avoid drilling into the table.
14. ALWAYS STOP the machine before removing scrap pieces from the table.
15. SHUT OFF POWER, remove the drill bit and chisel and clean the table before
leaving the machine.
16. NEVER PLACE YOUR FINGERS in a position where the drill or cutting tool could
contact them if the workpiece should shift unexpectedly.
5
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through
an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the
following code
Green & Yellow ........................ Earth
Blue ............................................ Neutral
Brown ........................................ Live
As the colours of the flexible lead of this appliance may not correspond with the
coloured markings identifying terminals in your plug proceed as follows:
• Connect GREEN & YELLOW coloured cord to plug terminal marked with a
letter “E” or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.
• Connect BROWN coloured cord to plug terminal marked with a letter “L” or
coloured RED.
• Connect BLUE coloured cord to plug terminal marked with a letter “N” or
coloured BLACK.
If this appliance is fitted with a plug which is moulded onto the electric cable (i.e.
non-rewirable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct
replacement is used (as indicated by marking or colour code).
Fuse Rating
The fuse in the plug must be replaced with one of the same rating (13 amps) and
this replacement must be ASTA approved to BS1362.
Important: If a cable extension is needed, it is essential to comply with the following
data.
Extension length Cable section
Up to 20m ....................................... 2.5mm2
From 20 to 50m ..............................4mm2
6
ELECTRICAL CONNECTIONS
UNPACKING
Unpack the shipping carton, and lay out the components so that they can be
clearly identified. Check them off as follows:
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1. Operating Handle c/w pin & spring
2. Damper
3. Fence
4. Hold Down
5. Hold Down Post
6. Fence Locking Lever, comprising
6.1 Lever
6.2 Screw post
6.3 Screw
6.4 Spring
7. Fence Adjuster c/w Spring
8. Chuck Key
9. 2 x Hex. Wrenches - 6mm & 8mm
10. Hex. Key 4mm
11. 2 x C’sk Head Screws
12. 1/2” Mortice and Bit
13. Wall Bracket for Mortice and Bits
Not Shown
1. Table
2. Mortice Machine
complete with 13mm Chuck.
Should there be any deficiency or damage to any of the components, please
contact your Clarke dealer immediately
8
ASSEMBLY.
WARNING:
For your own safety, do not connect the Mortising Machine to a power
source until it is fully assembled, and you have read and understood all
safety and operational instructions.
1. Secure the Operating Handle by screwing
the pin with spring into the hole in the
pinion shaft. Tighten using the Hex. wrench
provided
NOTE:
The handle is used to raise and lower the head. It
may be adjusted for maximum leverage and
comfort during operation. To do this, pull the lever
away from the shaft and turn it to a more
comfortable or appropriate position. Release the
lever and it will return under spring pressure.
2. Raise the head using
the Operating handle
to the top of its travel,
and hold in place by
securing the Depth
Stop.
1
2
3
3. Attach the Damper to its two
fittings by pushing it on the
spherical housings until they
click into place.
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4. Assemble the Table to the base
using the two countersunk
headed screws provided.
5. Insert the stem of the Fence
assembly through the hole in
the block and secure with
the Fence Locking Lever.
First screw the post into the
housing.....
4
5A....then attach the Locking
Lever and secure with
the screw and spring.
5
5A
6. Insert the Hold Down Post into the
hole in the fence, with the flat
facing the grub screw in the
fence housing.
Secure with the grub screw, using
the Hex. Key provided.
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10
7. Lower the Hold Down on to the
post, and secure temporarily, by
tightening the grub screw.
8. Slacken the Fence Locking Lever
then push the Fence IN fully so that
the Fence Adjuster may be
positioned on the Fence stem as
shown.
Secure using the grub screw
provided
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8
INSTALLATION
IMPORTANT:
Before using the machine,it must be bolted down to a firm and stable workbench to
prevent it from tipping during operation. Two holes are supplied in the base for this purpose.
Additionally, the chisel and bit must be installed, and various adjustments made before
the machine can be used. These procedures are described on the following pages.
Dieses Handbuch passt für folgende Modelle
1
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