Clarke WOODWORKER CS4-6D Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0816

BELT & DISC SANDER

MODEL NO: CS4-6D

PART NO: 6500412

INTRODUCTION

Thank you for purchasing this CLARKE product.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

IN THE BOX

The following should be supplied inside the box. If any parts are missing, please

contact your local Clarke dealer.

• 1 x Belt/Disc Sander

• 1 x Sanding Table

• 1 x Tilting Work Table (Fitted)

• 1 x Lower Disc Guard

• 1 x Mitre Guide Assembly

• 1 x 6 mm Hexagon Key

• 1 x Sanding Belt

• 1 x Sanding Disc

• 1 x Fixings Pack

GENERAL SAFETY RULES

1. ALWAYS learn the machines applications, limitations and the specific

potential hazards. Read and become familiar with the entire operating

manual.

1. ALWAYS use a face or dust mask if the operation is particularly dusty.

2. AlWAYS check for damage before using the machine, check for alignment

of moving parts, breakage of parts, and any other condition that may

affect the machines operation. Damage should be properly repaired or

the part replaced. If in doubt, DO NOT use the machine. Consult your local

dealer.

3. ALWAYS disconnect the machine from the power supply before servicing

and when changing accessories.

4. ALWAYS wear safety goggles, manufactured to the latest European Safety

Standards. Everyday eyeglasses do not have impact resistant lenses, and

are not safety glasses.

5. ALWAYS keep work area clean. Cluttered areas and benches invite

accidents.

6. ALWAYS ensure that adequate lighting is available. Ensure that lighting is

placed so that you will not be working in your own shadow.

7. ALWAYS keep children away. All visitors should be kept a safe distance from

the work area, especially when the machine is being used.

8. ALWAYS maintain machine in top condition. Keep tools/machines clean for

the best and safest performance. Follow maintenance instructions.

9. ALWAYS handle with extreme care and do not carry the tool/machine by its

electric cable, or pull on the cable to disconnect it from the power supply.

10. ALWAYS ensure the switch is off before plugging in to mains. Avoid

accidental starting.

11. ALWAYS concentrate on the job in hand, no matter how trivial it may seem.

Be aware that accidents are caused by carelessness due to familiarity.

12. ALWAYS keep your proper footing and balance at all times - don’t

overreach. For best footing, wear rubber soled footwear. Keep floor clear

of oil, scrap wood, etc.

13. ALWAYS dress properly. Loose clothing or jewellery may get caught in

moving parts. Wear protective hair covering to contain long hair.

14. ALWAYS guard against electric shock. Avoid contact with earthed surfaces

- pipes, radiators etc.

15. NEVER operate machine while under the influence of drugs, alcohol or any

medication.

16. NEVER leave machine running unattended. Turn power off. Do not leave

the machine until it comes to a complete stop.

17. NEVER force the machine, it will do a better and safer job at the rate for

which it was designed.

18. NEVER use power tools in damp or wet locations or expose them to rain.

Do not use in an explosive atmosphere (around paint, flammable liquids

etc.). Avoid dangerous environments.

19. If the tool begins to make an abnormal noise, or produce excessive

vibrations, smoke or burning odour, turn the tool off immediately and do

not operate, until repaired.

EXTRA PRECAUTIONS FOR BELT/DISC SANDERS

1. ALWAYS wear ear protectors/defenders when using this machine.

2. ALWAYS wear a dust mask when using this machine. Be aware that harmful

or toxic dusts could be produced when sanding some woods.

3. ALWAYS use the table to support the workpiece.

4. ALWAYS check to ensure the table and attachments are secure before

starting.

5. ALWAYS maintain a clearance of 2-3mm between table and sanding disc.

6. ALWAYS hold the workpiece firmly so that it cannot be torn from your

hands.

7. ALWAYS feed the workpiece against the direction of rotation of the disc. i.e

the LEFT side of the disc.

8. ALWAYS keep the mains cable well away from the machine and ensure an

adequate electrical supply is close at hand so that the operation is not

restricted by the length of the cable.

9. ALWAYS use a dust extraction device, properly connected to the dust

extraction port.

10. ALWAYS ensure that nails or foreign objects have been removed from a

workpiece beforehand. Nails etc. will destroy the belt or disc.

11. NEVER allow the ventilation slots in the motor to become blocked.

12. NEVER sand pieces which cannot be held firmly by hand.

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is

the same as that indicated on the rating plate. This product is designed to operate on

230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the

fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or

damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond with the

markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal which is

marked Nor coloured Black.

• The wire which is coloured Brown must be connected to the terminal which is

marked Lor coloured Red.

• The wire which is coloured Yellow and Green must be connected to the

terminal which is marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply via a Residual

Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.

WARNING! Read these electrical safety instructions thoroughly

before connecting the product to the mains supply.

WARNING! The wires in the power cable of this product are

coloured in accordance with the following code:

Blue = Neutral Brown = Live Yellow and Green = Earth

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

OVERVIEW

Sanding operations are inherently dusty. It is strongly recommended that users

use a dust-collection system when using this belt & disc sander. The use of a

mask or respirator is still recommended even when a dust-collection system is

in use.

ASSEMBLY

MOUNTING THE SANDER TO A WORKBENCH

Before attempting to use this sander, it should be properly mounted to a

workbench or stand

1. Position the sander on the

workbench where you intend to

use it.

2. Mark the workbench through the

mounting holes located in the

sander base. Drill holes in the

workbench at the marks.

3. Use long bolts, spring washers and

nuts (not supplied), to secure the

sander to the workbench as

shown.

MOUNTING THE TILTING WORK TABLE ASSEMBLY

1. Position table-support bracket so

that the "pivot pin" fits into the

corresponding hole on the sander

frame and the radius slot aligns

with the threaded hole in the

frame.

2. Place washer on threaded shaft of

knob, insert through radius slot,

and tighten into threaded hole.

3. Adjust table to angle desired for

sanding task.

4. To avoid trapping the workpiece or your fingers between the table and

disc, adjust the position of the table on it’s mounting bracket to maintain a

gap of no more than 2 mm.

CAUTION: THE SANDER MUST ASSEMBLED BEFORE USE. DO NOT PLUG

UNIT INTO POWER SOURCE UNTIL THE UNIT HAS BEEN COMPLETELY

ASSEMBLED.

INSTALLING THE BACKSTOP

1. Position the backstop against the

belt frame so that the slot aligns

with threaded hole in frame.

2. Secure the backstop to frame with

2 x socket head screws, washers as

shown. Do not overtighten.

• The gap between the sanding

belt and the backstop should

be no more than 2mm.

ATTACHING A DUST COLLECTION HOSE

This sander is equipped with a 2½" (60

mm) diameter dust port that can be

connected to a vacuum or dust-

collection system.

1. Place a 2½” ID diameter hose over

the dust port.

Secure hose in place with a hose

clamp.

CHANGING THE SANDING DISCS

1. Remove mitre gauge and work

table assembly.

2. Remove the disc guard screws

and disc guard.

3. Remove sanding disc from disc

plate. Sanding discs are attached

to the plate using a pressure-

sensitive adhesive

4. Ensure the disc plate is clean.

5. Peel backing away from the new

sanding disc.

6. Align perimeter of disc with plate

and press disc firmly into position

on plate, leaving no loose edges.

7. Replace the disc guard, disc

guard screws and work table.

CONSUMABLES

Sanding discs are available from your Clarke dealer.

WARNING: TURN THE POWER OFF AND REMOVE THE PLUG FROM THE

OUTLET BEFORE CHANGING THE ACCESSORIES.

CAUTION: ‘HOOK & LOOP’ SANDING DISCS CANNOT BE USED WITH THIS

SANDER!

Grit Part number

Fine 6502097

Medium 6500809

Course 6502102

CHANGING THE SANDING BELTS

1. Loosen the socket head screw

using the 6 mm hex wrench

provided.

2. Raise the belt sanding arm as

shown.

3. Slide out one end of the tension

lever as shown to release belt

tension.

4. Remove the tray located on the

bottom of the belt sanding arm by

loosening the two screws on the

back of the belt sanding arm.

5. Slide the sanding belt off of the drive and idler drums.

6. Slide new sanding belt over the drive and idler drums. Ensure the belt is

centred on both drums and is the right way round.

7. Return the tension lever into its original positiom to apply tension to the belt.

8. Replace the tray and tighten the two screws on the back of the belt

sanding arm.

9. Lower the belt sanding arm and tighten the socket head screw using the

6mm hex wrench provided.

CONSUMABLES

Sanding Belts are available from your Clarke dealer.

10. Before using, check belt tracking as described in the next section and

adjust as necessary.

CAUTION: CHECK THE INSIDE OF THE BELT FOR A "DIRECTION ARROW". IF

PRESENT, INSTALL THE BELT WITH THE ARROW POINTING IN THE SAME

DIRECTION AS THE DIRECTION INDICATOR ON THE HOUSING.

Grit Part number

Fine 6502096

Medium 6500808

Course 6502101

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