Clarke SPE800 Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

GC1110

1’’ WATER PUMPS

Models SPE800 & SPE1200SS

Part No: 7237000 & 7237002

INTRODUCTION

Thank you for purchasing this CLARKE Water Pump.

Before attempting to operate the pump, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the pump giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. All tools,

accessories and packaging should be sorted, taken to a recycling

centre and disposed of appropriately.

PARTS & SERVICE

For parts & Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: Parts@clarkeinternational.com

SERVICE: [email protected]

CONTENTS

Introduction ............................................................................................ 2

Guarantee .............................................................................................. 2

Environmental Protection ...................................................................... 2

Parts & Service Contacts ....................................................................... 2

Table of Contents ................................................................................... 3

Description ............................................................................................. 3

General Safety Precautions .................................................................. 4

Electrical Connections .......................................................................... 6

Preparation for Use ................................................................................ 7

Maintenance ........................................................................................ 10

Troubleshooting .................................................................................... 11

Parts Lists and Diagrams ..................................................................... 13

Technical Specification ....................................................................... 17

Declarations of Conformity ................................................................ 18

DESCRIPTION

The SPE800 and SPE1200SS are centrifugal, horizontal electric pumps with a

self-priming capability and venturi system, suitable for pumping water from a

depth of up to 8 m.

They are designed to operate with clean water only, at a max temp of 35°C.

Operating with contaminated or salt water should be avoided. The pump

inlet is higher than the impeller inlet so that it can start operating when only

the pump body is filled with water.

Upon receipt, any damage or deficiency should be reported to your CLARKE

dealer immediately.

GENERAL SAFETY PRECAUTIONS

As with all machinery, there are certain hazards involved with its

operation and use. Exercising caution will reduce the risk of personal

injury.

WORK AREA

1. Keep the work area clean and well lit. Floors should always be kept clear.

Cluttered or dark areas invite accidents.

2. Keep children and bystanders away while operating machines.

Distractions can cause loss of control.

PERSONAL SAFETY

1. ALWAYS stay alert, watch what you are doing and use common sense

when operating this pump. Do not use the pump while you are tired or

under the influence of medication, drugs or alcohol. A moment of

inattention can result in personal injury.

2. Do not over-reach. Keep your proper footing and balance at all times

when positioning the pump.

3. NEVER direct the water discharge towards electrical wiring or equipment.

4. ALWAYS store the pump out of reach of children and do not allow persons

unfamiliar with these instructions to operate it.

5. NEVER direct the discharge flow towards another person.

6. ALWAYS thoroughly familiarise yourself with this pump & its operation, and

follow all instructions in this manual.

7. ALWAYS ensure that the pump is properly positioned where necessary to

prevent it from moving during operation, and that the immediate area

surrounding the pump is kept clear.

GENERAL EQUIPMENT USE AND CARE

WARNING: The SPE800 & SPE1200SS pumps are not submersible

pumps. On no account should they ever be immersed in water.

1. ALWAYS maintain the pump with care and keep it clean for best / safest

performance.

2. NEVER use this pump if any part is damaged. Have it inspected and

repaired by your local Clarke dealer. Always turn the pump off before

carrying out any maintenance.

3. NEVER modify this pump in any way. Use it ONLY for the purpose for which

it is designed.

4. NEVER run the pump dry. Always ensure the pump is filled or ready to be

filled with water before starting.

5. NEVER overtighten drain or filler plugs. Excessive force may damage the

threads and make the plug difficult to remove in future.

6. ALWAYS ensure the pump is in a horizontal position and is firmly anchored

via its fixing screws to a level surface.

7. NEVER use for pumping flammable liquids or corrosive chemicals. These

pumps are designed to pump WATER ONLY.

8. ALWAYS use a strainer connected to the suction (inlet) hose, to prevent

stones and other debris from being drawn up, which could cause severe

damage to the pump.

SERVICING

1. ALWAYS have the pump serviced by your local CLARKE dealer, using only

identical replacement parts. This will ensure the safety of the pump is

maintained. The use of non standard parts could be hazardous.

2. NEVER attempt any repairs yourself. If you have a problem with this

product contact your local CLARKE dealer.

Your CLARKE water pump has been designed to give long and trouble free

service. If, however, having followed the instructions in this booklet carefully,

you encounter problems, take the unit to your local CLARKE dealer.

ELECTRICAL CONNECTIONS

WARNING! Read these electrical safety instructions thoroughly

before connecting the product to the mains supply.

Before switching the product on, make sure that the voltage of your

electricity supply is the same as that indicated on the rating plate. This

product is designed to operate on 230VAC 50Hz. Connecting it to any other

power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to

change the fuse in the plug, the fuse cover must be refitted. If the fuse cover

becomes lost or damaged, the plug must not be used until a suitable

replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or

due to damage, it should be cut off and a replacement fitted, following the

wiring instructions shown below. The old plug must be disposed of safely, as

insertion into a mains socket could cause an electrical hazard.

WARNING! The wires in the power cable of this product are

coloured in accordance with the following code:

Blue = Neutral Brown = Live Yellow & Green = Earth

If the colours of the wires in the power cable of this product do not

correspond with the terminal markings of your plug, proceed as follows:

•The wire which is coloured Blue must be connected to the terminal

which is marked N or coloured Black.

•The wire which is coloured Brown must be connected to the

terminal which is marked L or coloured Red.

• The wire which is coloured Yellow & Green must be connected to

the terminal which is marked E or or coloured Green.

Plug must be BS1363/A approved

Earth Always fit a 13 Amp fuse.

(Green and Yellow)

Neutral Live

(Blue) (Brown)

Ensure that the outer sheath of the cable is firmly held by the clamp

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs

yourself.

PREPARATION FOR USE

Because of the variety of possible installations, no plumbing accessories are

supplied with your pump, however accessories designed specifically for this

range of pumps are available from your nearest CLARKE dealer. Contact your

CLARKE dealer for further information, or CLARKE International Sales

Department on 01992 565333.

IMPORTANT: The pump MUST NOT be connected to the mains power supply

until all hose/pipe installation is completed.

POSITIONING THE PUMP

A typical installation of the pump is shown in Fig 1. Connect the suction and

discharge hoses to the pump housing to achieve an air-tight seal. Ensure

there is no damage to the hoses which must be well protected and

supported.

The pump must always be installed

and operated in a horizontal

position i.e. with the outlet port

facing vertically upwards. The

fixing holes in the base should be

used to secure the pump firmly in

its operating position. Always

ensure there is adequate air

circulation around the motor.

Avoid situations where the pump

could become drenched with

water. Neither the motor or

terminal box are designed to be

waterproof.

Position the pump as near to the water source as

possible.

Ensure there is adequate drainage and there is no risk

of damage to property as a result of water being

discharged.

A foot valve/filter should be fitted to the lower end of

the suction hose, as illustrated in Fig 2, in order to retain

water in the suction system and more importantly, to

prevent the possibility of large objects entering the

pump body.

Foot

Valve

Filter

Fig. 2

Fig. 1

The performance of your pump will be affected by the diameter of the inlet

pipe - any restriction will greatly reduce the flow. We strongly recommend

that you use a pipe diameter as large as practical.

A gate valve may be installed in-line on the delivery side (outlet port) of the

pump which can be adjusted as required to regulate the flow of water, and

can assist in priming the pump.

CAUTION: DO NOT PLACE ANY SUCH OBSTRUCTION ON THE SUCTION

(INLET) SIDE OF THE PUMP UNLESS IT IS AN ISOLATOR VALVE IN A

GRAVITY FED SYSTEM. THESE PUMPS SHOULD NOT BE OPERATED WITH

THE DELIVERY VALVE COMPLETELY CLOSED.

To prevent unnecessary strain or possible distortion to the pump, ensure that

adequate support is provided to the hoses and or pipes. They will be

considerably heavier when filled with water.

Should contaminants come into contact with the pump, flush through with

cold water as soon as possible to prevent damage to the pump.

Protect the pump and pipework from freezing. The formation of ice may

cause serious damage.

Where the pump is to be a permanent fixture, the connections to the pump

MUST be flexible, i.e. a short piece of hose should be inserted between the

rigid pipework and the pump.

IMPORTANT: An air leak in the suction line will inhibit priming and reduce the

capacity of the pump.

Pay particular attention to the following:

•Keep all hoses as short and straight as possible and avoid sharp bends.

•Ensure there is adequate drainage for the discharged water.

•If a flexible hose must be laid across a roadway, protect it with

planking.

(Instantaneous shut off pressure, applied when a vehicle runs across an

unprotected hose, could cause “hydraulic shock”, which can damage the

pump and/or the hose).

CONNECTING A FOOT VALVE/FILTER

1. Attach a foot valve/filter to the end of the suction hose to prevent stones

etc, from being drawn up, which could cause damage to the pump.

Keep the strainer clean. If it is likely to clog with dirt or debris, proceed by

either:

a. Preparing a bed of stones on which to rest the strainer.

b. Tying the strainer so that it stays clear of the bottom of the pit,

pond or excavation.

c. Tie the strainer inside a basket or bucket.

PRIMING THE PUMP

1. Remove the filler plug on top of

the pump case and prime the

pump by filling completely with

water, leaving no air gap.

Remember the pump is

self-priming only when filled,

after which, it will re-prime itself

without refilling. Refilling is

necessary only if the pump has

been drained, or if all the water

has been lost.

•Note: the BPD800 & 1200SS have

the ON/OFF switch mounted on the opposite side of the motor.

OPERATION

1. Open any valves in the pipeline.

2. Connect the power supply and switch the pump ON.

3. Wait for the pump to prime.

4. If the motor fails to start or the pump does not deliver water refer to

TROUBLESHOOTING.

NOTE: Filling the suction pipe with water will speed up the priming

process, and it is recommended that a non-return valve be fitted

to the end of the suction pipe.

In the event of blockages, where debris has entered the suction chamber,

the chamber can be taken off and cleaned out as described under

Maintenance on page 10.

5. Periodically, check the level of the water being removed and never allow

the pump to run dry.

6. Stop the pump by switching the pump the OFF (O) position.

Fig 3

MAINTENANCE

The only maintenance required is a regular inspection to ensure that leaves

and other debris is not blocking the passage of water through the pump.

If you suspect the pump is blocked by mud, silt, leaves etc, disconnect it from

the mains supply and backflush to clear any blockage though the drain plug.

Always keep the pump in a clean condition, checking regularly for loose bolts

or a damaged power cable etc.

If the pump has been used under

arduous conditions leading to

internal fouling or damage, the

impeller housing can be removed by

undoing the four socket-headed

impeller housing bolts shown in Fig 4.

The impeller can then be inspected

for damage.

•Note that the SPE1200SS pump

also includes a 13mm hexagonal

connector used to extend the

bolts between pump & motor

housing (item 25 on p16).

STORAGE

After use, drain the pump body

whenever there is danger of freezing. If the pump has been used with

contaminated or salty water, it should be thoroughly flushed with clean water

following use, both inside and out. It should then be drained before replacing

the drain plug and storing in a clean dry environment not exposed to the

weather.

In the event that dismantling and overhaul of the pump is necessary, contact

your CLARKE International Service Department on 020-8988-7400.

ACCESSORIES

A wide range of accessories is available, including Filters, Foot Valves, Hoses,

Couplings and 90°Hose Adaptors, etc. Contact your Clarke dealer for further

information or Clarke International Sales Department on 01992 565333.

These pumps are supplied with a 1” male 90° hose adaptor.

The use of parts other than genuine Clarke replacement parts may result in

possible safety hazards or decreased machine performance, and will

invalidate your warranty.

Fig 4

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