COBHAM Sea Tel 09 Series Handbuch

Upgrade Procedure, xx09 MK2

Page 2 of 64

Document No

132622 Rev B

Form # 117140-B

1.1. Upgrade Procedure, xx09 MK2 electronics

Upgrading an 09 Pedestal to MK2 electronics can be accomplished using the 132196 Upgrade Kit and the following

procedure. Please read this entire procedure before beginning work.

1.1.1.

Refer to the upgrade kit Bills Of Materials (BOM) at the end of this procedure. Make sure that you inventory

the BOM for the 132624-1 BALANCE WEIGHTS, xx09, MK2 that is included in the upgrade kit.

Inventory the 132196 Upgrade Kit

1.1.2.

Screw Driver, Flat Blade, Small (1/8” blade)

Tools Required:

Screw Driver, Phillips, Small (#1)

Diagonal Cutters

Wrench, Open End, 5/16” (8mm)

Wrench, Open End, 10mm

Wrench, Open End, 7/16” (11mm)

Wrench, Allen, 3/16” (5mm)

Lint free cloth with a small amount of acetone

Felt tip marker

1.1.3.

Dangerous voltages exist on the antenna pedestal, assure that power is secured at the antenna pedestal

breaker BEFORE commencing work.

Cautions and Warnings

While working inside the radome be cautious of pinch hazards in the area of the azimuth chain, the

elevation belt and the cross-level belt.

WARNING: Electrical Hazard – Dangerous AC Voltages exist on the

pedestal. Secure power at the Antenna Pedestal Breaker Box. Observe

proper safety precautions when working on the antenna pedestal inside the

radome.

CAUTION -PINCH HAZARD: Use extreme caution when your fingers are

near the chain drive system of this antenna, even when antenna power is

turned OFF. Do not put your fingers in between the chain and either sprocket.

CAUTION -PINCH HAZARD: Use extreme caution when your fingers are

near the belt drive systems of this antenna, even when antenna power is

turned OFF. Do not put your fingers in between the belt and either sprocket.

Upgrade Procedure, xx09 MK2

Page 3 of 64

Document No

132622 Rev B

Form # 117140-B

1.1.4.

In very simple terms, you will:

Overview of the Upgrade

•Remove the current Pedestal Control Unit (PCU), replace it with the MK2 PCU, Install a short

harness adapter and re-connect the cables.

•Remove the GPS antenna (BNC type) and replace it with the new GPS antenna (RJ-11 type),

•Replace the mini coaxes while replacing the cable ties, and terminate the coaxes at both ends.

•Remove the current Motor Driver Enclosure (MDE), replace it with the MK2 MDE and re-connect

the cables.

1.1.5.

Please note that you will NOT relocate your existing BUC Power Supply during this procedure.

BUC Power Supply

1.1.6.

Use the following procedure for upgrading your current PCU with a MK2 PCU.

Changing the PCU

Upgrade Procedure, xx09 MK2

Page 4 of 64

Document No

132622 Rev B

Form # 117140-B

1. Using the cutters, cut the large

cable tie on the power cord

connector and disconnect the

power cord.

2. Using the small flat blade

screwdriver, remove the PCU M&C

connector.

3. Using the 5/16” (8mm) open end

wrench remove the two coax

cables.

4. Remove the GPS (BNC) cable.

5. Using the small flat blade

screwdriver, remove the motor

control connector.

6. Remove the coax cables from the

switch assembly mounted on the

PCU. These coaxes will not be re-

used.

Upgrade Procedure, xx09 MK2

Page 5 of 64

Document No

132622 Rev B

Form # 117140-B

7. Using the 3/16” (5mm) Allen

wrench remove the 4 cap head

screws that mount the PCU to the

side pan. Retain these for later use.

8. Install the 131298-5 adapter pigtail

to the 121485 feed harness

(removed from the “Polang” port of

the current PCU). Assure that the

retaining screws are tightened into

the harness connector

Upgrade Procedure, xx09 MK2

Page 6 of 64

Document No

132622 Rev B

Form # 117140-B

Back of dish

9. Apply Loctite 242 to the four cap

head screws removed in the

previous step.

3 SMA connectors

10. Mount the MK2 PCU using the four

cap head screws. With the dish up

at zenith (90°elevation) the PCU

will be mounted with the 3 SMA

connectors up toward the back of

the dish (as shown).

1.1.7.

Use the following procedure to change the GPS antenna with the new GPS antenna that is used with the

MK2 PCU.

Changing the GPS

1. Using diagonal cutters, cut the

three ties along the edge of the dish

and any ties that join the GPS cable

to the other harnesses at the PCU.

Upgrade Procedure, xx09 MK2

Page 7 of 64

Document No

132622 Rev B

Form # 117140-B

2. Remove the two Phillips screws that

mount the existing GPS to its

bracket.

3. Clean the upper surface of the

bracket thoroughly with a lint free

cloth and acetone solvent.

4. Apply the sticky side of the double

stick tape (124077-5 provided in

the upgrade kit) to the bracket.

5. Peel the paper off of the tape to

expose the second sticky side and

mount the new GPS to the tape

with the cable toward the cable tie

buttons.

6. Insert new 7” ties into the buttons

and secure the GPS cable along the

edge of the dish toward the PCU.

Upgrade Procedure, xx09 MK2

Page 8 of 64

Document No

132622 Rev B

Form # 117140-B

1.1.8.

Connect all the cables to the MK2 PCU.

MK2 PCU connections

1. Connect the Orange mini coax (this

is the Cross-Pol coax which will

route to the LNB on the feed) SMA

connector to the “NC J1” port on

the MK2 PCU.

2. Install the 113303-10 black jumper

coax from the “COM J3” port on the

MK2 PCU to the “L-Band” port on

the MK2 PCU

3. Connect the Yellow mini coax (this

is the Co-Pol coax which will route

to opposite side of the antenna and

connect to the Co-Pol LNB OR be

terminated with an F bullet and tied

in place near the BUC) SMA

connector to the “NO J2” port on

the MK2 PCU.

4. Install adapter pigtail to the “Feed”

port on the MK2 PCU.

5. Install the “RX” coax to the “Rotary

Joint” port on the MK2 PCU.

6. Install the “RF M&C” cable to the

“RF M&C” port on the MK2 PCU. If

your harness has a female M&C

connector, you will need to install

the 9-pin gender changer (in the

upgrade kit), to enable you to plug

the harness into the RF M&C port.

Upgrade Procedure, xx09 MK2

Page 9 of 64

Document No

132622 Rev B

Form # 117140-B

7. Install the power cable into the

power receptacle and install a 7”

cable tie through the P-clamp and

around the cable to prevent it from

loosening during vibration.

8. Install the Motor Drive to the MDE

harness to the “Motor Control” port

on the PCU.

9. Coil the excess GPS cable lenth and

use a cable tie to bind the coil.

10. Plug the GPS cable into the “GPS”

port on the MK2 PCU.

Upgrade Procedure, xx09 MK2

Page 10 of 64

Document No

132622 Rev B

Form # 117140-B

1.1.9.

Route, and terminate, the Cross-Pol and Co-Pol coaxes.

Routing the Cross-Pol and Co-Pol coaxes

1. Route the Orange and Yellow

coaxes to the bridge with the other

harness cables while omitting the

Cross-Pol and Co-Pol coaxes (both

have black shrink tubing at the

connectors). Cut several ties,

remove the previous Cross-Pol and

Co-Pol coaxes and tie the Orange

and Yellow coaxes into the harness

using the same tie points.

Cable Ties

2. The Orange coax will route off of

the bridge with the feed harness

and will be connected to the Cross-

Pol LNB.

3. Replace 4” cable ties to join the

Cross-Pol coax to the Feed harness.

Feed harness routes off of the bridge near the waveguide

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere COBHAM Antenne Handbücher

COBHAM

COBHAM SAILOR 600 Viasat Ka Bedienungsanleitung

COBHAM

COBHAM SAILOR 800 VSAT Gebrauchs- und Pflegehandbuch

COBHAM

COBHAM SAILOR 60 GX-R2 4.5 W Bedienungsanleitung

COBHAM

COBHAM Sea Tel 4010W-33 Bedienungsanleitung

COBHAM

COBHAM SAILOR 1000 XTR Ka 4.5W ADU Bedienungsanleitung

COBHAM

COBHAM SAILOR 600 VSAT Ka Bedienungsanleitung

COBHAM

COBHAM Explorer 710 Bedienungsanleitung

COBHAM

COBHAM Sea Tel Bedienungsanleitung

COBHAM

COBHAM EXPLORER 3075GX Bedienungsanleitung

COBHAM

COBHAM SAILOR 6120 Bedienungsanleitung

COBHAM

COBHAM SAILOR 1000 XTR Ku 8W Gebrauchs- und Pflegehandbuch

COBHAM

COBHAM Sea Tel Tracker 6000 Bedienungsanleitung

COBHAM

COBHAM Sea Tel Bedienungsanleitung

COBHAM

COBHAM EXPLORER 5075GX Bedienungsanleitung

COBHAM

COBHAM SAILOR 100 GX Bedienungsanleitung

COBHAM

COBHAM SAILOR 900 Ka Bedienungsanleitung

COBHAM

COBHAM EXPLORER 6075LX Leitfaden

COBHAM

COBHAM SAILOR 600 VSAT Ka Bedienungsanleitung

COBHAM

COBHAM Sailor 150 FleetBroadband Bedienungsanleitung

COBHAM

COBHAM SAILOR 60 GX Bedienungsanleitung

COBHAM

COBHAM SAILOR XTR Ku Bedienungsanleitung

COBHAM

COBHAM Sea Tel 4010W-17 Bedienungsanleitung

COBHAM

COBHAM SAILOR 800 VSAT Gebrauchs- und Pflegehandbuch

COBHAM

COBHAM SAILOR 1000 XTR Ku 8W Gebrauchs- und Pflegehandbuch

Beliebte Antenne Handbücher anderer Marken

Alfa Network

Alfa Network APA-L01 Bedienungsanleitung

Naval

Naval PR-422CA Bedienungsanleitung

Feig Electronic

Feig Electronic ID ISC.ANTH200/200 Series Bedienungsanleitung

TERK Technologies

TERK Technologies TV44 Bedienungsanleitung

Directive Systems & Engineering

Directive Systems & Engineering DSE2324LYRMK Bedienungsanleitung

HP J8999A Bedienungsanleitung

MobilSat

MobilSat MSP-S Bedienungsanleitung

Steren

Steren ANT-UHF 13 Bedienungsanleitung

Novatel

Novatel 600-G Bedienungsanleitung

Radio Shack

Radio Shack Amplified VHF/UHF/FM Indoor Antenna Bedienungsanleitung

TRENDnet

TRENDnet TEW-AO12O Bedienungsanleitung

Radio Shack

Radio Shack 15-1837 Bedienungsanleitung

CommScope

CommScope CMAX-OMFX-43M-I53 Bedienungsanleitung

Ramsey Electronics

Ramsey Electronics DAP25 Bedienungsanleitung

Trango Systems

Trango Systems AD900-9 Bedienungsanleitung

Steren

Steren ANT-100 Bedienungsanleitung

IWCS

IWCS iriBelt II Einrichtungshandbuch

Labgear

Labgear LABHG32T Bedienungsanleitung