Columbus Step 110 Bedienungsanleitung

step 110

Operating manual

Escalator Cleaning Machine

Reed these instructions

carefully before operat-

ing the machine!

15.10.2018

step 110

Table of contents

1 Safety instructions ..................................................................................................... 4

1.1 Preliminary remarks ................................................................................................................ 4

1.2 Owner’s duties......................................................................................................................... 4

1.3 Intended and specified use ..................................................................................................... 4

1.4 Who may operate the machine?............................................................................................. 4

1.5 Safety for the operator............................................................................................................ 5

1.6 Modifications and changes to the machine ............................................................................ 5

1.7 General safety instructions ..................................................................................................... 5

1.8 Safety instructions for mains-operated machines .................................................................. 5

1.9 Information on the warning signs ........................................................................................... 6

1.10 Warning signs and stickers ..................................................................................................... 6

1.11 Product liability........................................................................................................................ 6

1.12 Emissions ................................................................................................................................. 6

1.13 Sources of danger.................................................................................................................... 6

1.14 Procedure in case of emergency ............................................................................................. 7

2 Describtion ................................................................................................................ 8

2.1 Technical data.......................................................................................................................... 8

2.2 List of reference numbers ....................................................................................................... 9

2.3 Location of components.......................................................................................................... 9

3 Operation ................................................................................................................ 11

3.1 Before start-up ...................................................................................................................... 11

3.2 Assemble brushes.................................................................................................................. 11

3.3 Filling fresh water.................................................................................................................. 12

3.4 Preparations on site .............................................................................................................. 13

3.5 Safety measures on site ........................................................................................................ 13

3.6 Preliminary work ................................................................................................................... 14

3.7 Working instructions ............................................................................................................. 14

3.8 Positioning the machine on escalator ................................................................................... 14

3.9 Setting step height ................................................................................................................ 15

3.10 Select cleaning programms ................................................................................................... 17

3.10.1 Programm 1: Quick cleaning cycle ................................................................................ 17

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3.10.2 Programm 2: Maintenance cleaning cycle .................................................................... 17

3.10.3 Programm 3: Intensive cleaning cycle........................................................................... 17

3.11 Cleaning the escalator ........................................................................................................... 18

3.12 Subsequent cleaning ............................................................................................................. 20

3.13 Refilling with fresh water ...................................................................................................... 20

3.14 Emptying the dirty-water tanks............................................................................................. 21

3.15 Ending the cleaning process.................................................................................................. 22

3.16 Use of transport trolley ......................................................................................................... 23

3.16.1 Preparation for transport .............................................................................................. 23

3.16.2 Use of transport trolley for maintenance...................................................................... 24

4 Maintenance / Care ................................................................................................. 26

4.1 Safety measures during cleaning and maintenance of the machine .................................... 26

4.2 Daily care ............................................................................................................................... 26

4.3 Weekly care ........................................................................................................................... 26

4.4 Maintenance after 30 service hours ..................................................................................... 26

4.5 Maintenance after 100 service hours ................................................................................... 27

4.6 Anumal maintenance ............................................................................................................ 28

4.6.1 Tightening the chain...................................................................................................... 28

4.6.2 Cleaning and replacing fresh water nozzles .................................................................. 29

4.7 Troubleshooting and remedy ................................................................................................ 30

5 Konformitätserklärung...............................................Fehler! Textmarke nicht definiert.

6 Notizen.................................................................................................................... 32

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1 Safety instructions

1.1 Preliminary remarks

The escalator deep cleaning machine step 100 was manufactured according to state-of-the-

art technology and in compliance with all relevant regulations. This, however, does not guar-

antee that some other unavoidable dangers for persons and property can occur. All person-

nel working with this machine must therefore read and follow these operating instructions,

and in particular the safety regulations, with great care.

These operating instructions must remain at the machine for use by the operator. Each oper-

ator must receive thorough instruction on handling and working with the machine.

1.2 Owner’s duties

In accordance with EU directive on the use of operating equipment 89/655/EEC Art. 6(1) and

7 and EU framework directive 89/391/EEC Art. 1(1) and Art. 6(1), the owner of the equipment

is obliged to instruct all persons, particularly with regard to safety, who will be authorised to

work on assembly, operation, maintenance, repair or dismantling of the machine.

The owner is also obliged in accordance with EU directive on the use of operating equipment

89/655/EEC Art. 4a to inspect the machine before start-up, following repair work and follow-

ing faults or malfunction.

1.3 Intended and specified use

The escalator deep cleaning machine step 100 is exclusively intended for basic and mainte-

nance cleaning of indoor and outdoor escalators. Any use beyond this stipulation must be

considered as contrary to the manufacturer’s intentions. The manufacturer will not be liable

for any damage resulting from such work; all risk in this case will be borne exclusively by the

operator. Correct use of the machine also includes compliance with the conditions of opera-

tion and maintenance stipulated by the manufacturer.

The escalator deep cleaning machine step 100 is not intended nor suitable for clean-

ing hazardous dirt.

The machine may only be used with the cleaning liquid approved by the manufactur-

er.

The machine is not fire-proof.

The machine is also not licensed for use in cleaning public streets and paths.

1.4 Who may operate the machine?

The machine may only be used by persons who have been instructed in its operation and

who are expressly authorised to carry out such work. These persons should be at least 18

years old.

All relevant accident prevention regulations and other generally recognised rules of safety

engineering, industrial medicine and the highway code must be strictly observed.

Assembly, equipment, maintenance and repair work demand special knowledge and may

only be carried out by specially trained experts.

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1.5 Safety for the operator

The user must under no circumstances touch the plug of the power supply with damp

hands.

When the machine is being disconnected from the power network, only the plug itself

may be pulled - never the power cable.

The machine may be repaired or opened only by qualified electricians.

If work on the opened machine with connected current is absolutely neces-

sary, such work may be carried out only by a qualified electrician who is famil-

iar with all attendant dangers and the relevant work stipulations (VDE0100).

When work is carried out on machine or parts when live, only tools specially

intended for this purpose may be used.

1.6 Modifications and changes to the machine

It is forbidden for reasons of safety to carry out modifications to this machine. Any unauthor-

ised modifications to the machine automatically invalidate all liability claims against the man-

ufacturer for any damage caused by the modified machine.

Original parts and accessories have been specially designed for this machine. Parts and fit-

tings made by other manufacturers have not been tested by us and are therefore not ap-

proved for use. Assembly and installation of such parts could impair the safety and the per-

fect functioning of the machine. Columbus expressly refuses to accept liability for any dam-

age resulting from the use of non-original parts and accessories.

1.7 General safety instructions

When the machine is not in use, its must always be locked away and the key re-

moved.

If it is not possible to lock away the machine, some other suitable measures must be

taken to prevent unauthorised use.

Neither the electrical nor mechanical safety devices on the machine may be changed

or put out of action.

It must be ensured that no other persons, in particular children, are in the vicinity of

the machine when it is in operation.

The machine may only be transported in elevators whose permitted load is adequate

for this purpose.

1.8 Safety instructions for mains-operated machines

Care must be taken that the mains cable incurs no damage by being crushed, torn, frayed,

driven over, etc. This connection must be examined regularly for damage, bare points,

scorched areas, etc. The machine may not be used unless the mains connections is in per-

fect condition. The plug must always be disconnected prior to any cleaning or maintenance

work on the machine, or when accessories are being fitted and replaced. When parts, such

as brushes, mains connection cables, plugs, etc. are being replaced, all technical data pro-

vided by the manufacturer must be observed and only original spare parts used; otherwise

safety of the machine could be impaired. If the power cable is damaged, it must be replaced

step 110

by a service workshop approved by the manufacturer as special tools are required for such

work.

1.9 Information on the warning signs

The purpose of the warning signs used in these operating instructions is to emphasise cer-

tain sources of danger in the escalator deep cleaning machine step 100.

The following symbols are used in these operating instructions:

Indicates a possibly dangerous situation through contact with parts conducting

electricity.

Failure to observe these warnings could lead to death or serious injury.

Indicates a possibly dangerous situation.

Failure to observe such warnings could lead to serious injury.

Indicates special information for optimum use or to facilitate operation of the

machine.

1.10 Warning signs and stickers

Markings, warning signs and stickers may never be removed!

Damaged or illegible warning signs and stickers must be replaced or repaired

immediately!!

1.11 Product liability

The operator is expressly notified that the machine must be used only for the intended pur-

pose. If the machine is not used for the intended purpose, such use will be at the sole risk

and responsibility of the user.

Columbus will not accept any liability in such cases.

1.12 Emissions

The A-assessed equivalent continuous sound level of this machine measures 78 ± 2 dB (A).

1.13 Sources of danger

If the operator on the escalator wishes to leave machine, he must lower the machine, i.e. let

the machine rest on the glide strip. The machine must then be moved in this lowered position

with the escalator to the bottom end of the escalator.

The machine may not be left unattended and unlocked on the escalator. All

safety instructions and regulations applicable to the escalator being cleaned

must be strictly observed.

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1.14 Procedure in case of emergency

Lower machine, turn key switch to "0" and remove key.

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2 Describtion

2.1 Technical data

Working width:

520 mm

Min step hight.:

185 mm

Max step hight.:

235 mm

Basic cleaning per step:

15 s (2x)

Maintenance cleaning per step:

27 s (2x)

Intensive cleaning per step:

39 s (2x)

Max air volume of suction.:

162 m³ / h

Low pressure:

300 mbar

Type of current / frequency:

A.C. current

50 Hz

Rated voltage:

110 V

Rated power input:

2300 W

Power output:

Brush motor

750 W

Suction motor

1500 W

Spindle drive

2x180 W

Pump

40 W

Number of brushes:

Capacity of fresh-water tank:

20 l

Capacity of dirty-water tank:

20 l

Machine-dimensions:

Length

1094 mm

Width

540 mm

Height

1001 mm

Tare:

164 kg

Noise level:

78 ± 2 dB (A)

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2.2 List of reference numbers

Brush

Pressure spindle

Guide rail

Fresh-water feeding

Cover f brush-replacement opening

Cover of dirty-water tank

Opening for brush replacement

Brake

Key switch

Trolley

RAISE machine

Fixing axle

Touch operation of brushes

Suction basin

Service hours counter

Stripping brush

STOP key

Seal strip

Automatic ON

Chain

LOWER machine

Spray nozzle

Emergency STOP button

Chain wheel

Suction machine OFF/ON

Suction machine

Mode switch

Collecting container

Touch operation for pump

Ball

Coupling for fresh-water-tube

Pressure spring

Fresh-water tank

Coupling ring

Hose bracket

Shaft

Side plate

Chain adjuster

Fresh-water tank cover

Filter

Dirty-water tank

Control panel

Spindle drive

Star handle

Traveling support

Left cover for suction sump

Safety support

Glide rail

2.3 Location of components

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