ComAp MainsPro Betriebsanleitung

Written by Petra Piclova

Prague, Czech Republic

ComAp a.s.

Kundratka 2359/17, 180 00 Praha 8, Czech Republic

Tel: +420 246 012 111, Fax: +420 246 316 647

E-mail: info@comap.cz, www.comap.cz

Installation and Operation Guide

Application Guide

Reference Guide

MainsPro

Mains Decoupling Protection Relay

Comprehensive Guide

SW version 1.4, January 2013

MainsPro, SW version 1.4, ©ComAp –January 2013

MainsPro Comprehensive Guide

Purpose of the MainsPro manuals

Installation and Operation Guide

The Installation and Operation Guide serves for the personnel providing installation of the MainsPro

unit. It contains wiring and setting instructions needed for service and commissioning of the unit. It

also contains introduction of the user interface and necessary procedures for setting and operation of

the unit. Though MainsPro is very simple and intuitive for the operating personnel, we recommend

keeping one copy of this manual available permanently at the site where MainsPro unit is installed, to

facilitate the necessary service and operation tasks.

Application Guide

The Application Guide serves for the designers and engineers, who process the necessary

documentation and implementation procedures on the site, where MainsPro is installed. It contains

detailed description of MainsPro functionalities and their practical application.

Reference Guide

The Reference Guide contains library of setpoints, inputs and outputs functionalities and detailed

technical information. This information is referenced in the Installation and Operation Guide and

Application Guide.

Written by Petra Piclova

Prague, Czech Republic

ComAp a.s.

Kundratka 2359/17, 180 00 Praha 8, Czech Republic

Tel: +420 246 012 111, Fax: +420 246 316 647

E-mail: info@comap.cz, www.comap.cz

Installation and Operation Guide

MainsPro

Mains Decoupling Protection Relay

Installation and Operation Guide

SW version 1.4, January 2013

MainsPro, SW version 1.4, ©ComAp –January 2013

MainsPro Installation and Operation Guide

1-2

Table of contents

Purpose of the MainsPro manuals .......................................................................................................... 2

Installation and Operation Guide......................................................................................................... 2

Application Guide................................................................................................................................ 2

Reference Guide................................................................................................................................. 2

Table of contents................................................................................................................................. 2

Introduction.............................................................................................................................................. 3

Purpose of this manual ....................................................................................................................... 3

Conformity declaration........................................................................................................................ 3

Warnings............................................................................................................................................. 4

Installation data ....................................................................................................................................... 5

Dimensions.......................................................................................................................................... 5

List of terminals................................................................................................................................... 6

MainsPro Frame.................................................................................................................................. 6

Wiring.................................................................................................................................................. 7

“Star” connection............................................................................................................................. 7

“Delta” connection........................................................................................................................... 7

Connection with voltage transformers ............................................................................................ 8

Single-phase connection ................................................................................................................ 8

Power supply .................................................................................................................................. 8

Relay outputs connection ............................................................................................................... 9

Binary switches connection .......................................................................................................... 10

Measurement range.......................................................................................................................... 10

Wiring examples................................................................................................................................ 10

User interface ........................................................................................................................................ 13

Control and navigation Pushbuttons - basic operation ..................................................................... 13

Setpoints change:......................................................................................................................... 13

Reset operation time..................................................................................................................... 14

Reset trip counters........................................................................................................................ 14

TEST mode activation .................................................................................................................. 15

Factory default.............................................................................................................................. 15

Mechanical sealing............................................................................................................................ 15

Signalization LEDs............................................................................................................................ 15

Measurement screens....................................................................................................................... 17

Alarm messages ............................................................................................................................... 19

MainsPro, SW version 1.4, ©ComAp –January 2013

MainsPro Installation and Operation Guide

1-3

Introduction

Congratulations to your purchase of ComAp MainsPro unit! MainsPro is a microprocessor-based

protective relay, providing a comprehensive set of protective and supplementary functionalities. The

basic protective functions are:

Voltage

Frequency

Loss of mains

This covers the basic requirements for mains-decoupling (inter-tie, „G59/2“) protection, but allows also

usage in many applications where benefits of the unit’s unique functionality is needed.

Purpose of this manual

The Installation and Operation Guide serves for the personnel, providing installation of the MainsPro

unit. It contains wiring and setting instructions, needed for service and commissioning of the unit. It

also contains introduction of the user interface and necessary procedures to perform setting and

operating of the unit. Though MainsPro is very simple and intuitive for the operating personnel, we

recommend keeping one copy of this manual available permanently at the installation site, where

MainsPro unit is installed, to facilitate the necessary service and operation tasks.

Conformity declaration

Following described machine complies with the appropriate basic safety and health

requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC

Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type,

as brought into circulation by us.

VDE O126-1-1

The unit is certified to comply to the appropriate requirements of the

standard DIN V VDE V 0126-1-1 (certificate ref. 44 207 11 398020,

available upon request), with the following conditions:

The conformity with the Standard DIN V VDE V 0126-1-1,

chapter 4.1/ 6.1, which is declared in the certificate 44 207 11

398020, requires the tolerance against one fault. In order to

fulfill this functional safety requirement, a redundant

architecture has to be built by the usage of two certified units.

It has to be ensured that each of both units is connected to an

output (relay) which is capable to induce opening of the

operated contactor.

CEI 0-21

The unit is certified to comply with the requirements of the standard

CEI 0-21. The product MainsPro CEI 0-21 is set by default to cover

the functionalities and default limits requested by this certification. In

line with this certification, the output !CommTrpPer, set by default on

the RE1 output of the unit, is to be used for opening the circuit

breaker in the connection point between generator and the mains.

MainsPro, SW version 1.4, ©ComAp –January 2013

MainsPro Installation and Operation Guide

1-4

Warnings

Be aware that the relay outputs can change state during and after the unit

setting (before the unit is used again ensure that the proper setting is done)!!!

Be aware that the devices connected to binary outputs of the unit may operate

upon disconnection of power supply, measurement inputs and/or binary

inputs!!!

If the device is used in other way then stated by the manufacturer, the

protection provided by the device may be corrupted.

!!! CAUTION !!!

Dangerous voltage

In no case touch the terminals of voltage measurement!

Adjust set points

All setpoints are pre-adjusted to their typical values. Before putting into operation, the setpoints must

be checked and/or adjusted to the required values.

Installation may be done by qualified personnel only.

To avoid personal injury do not perform any action not specified in this guide!!!

Note:

ComAp believes that all information provided herein is correct and reliable and reserves the right to

update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly

undertaken.

MainsPro, SW version 1.4, ©ComAp –January 2013

MainsPro Installation and Operation Guide

1-5

Installation data

Dimensions

MainsPro, SW version 1.4, ©ComAp –January 2013

MainsPro Installation and Operation Guide

1-6

List of terminals

BIC

Binary inputs –COM terminal

BI1 –BI4

Configurable binary inputs

UA1 to 3

First set of voltage measurement terminals (UA).

Terminals UA1 and UA2 are internally interconnected

UB1 to 3

Second set of voltage measurement terminals (UB).

Terminals UB1 and UB2 are internally interconnected

UC1 to 3

Third set of voltage measurement terminals (UC).

Terminals UC1 and UC2 are internally interconnected

11, 21, 31, 41, 51

RE1-5 relay contact –common

12, 22, 32, 42, 52

RE1-5 relay contact –normally closed (during fault-

free conditions maintained in open position)

14, 24, 34, 44, 54

RE1-5 relay contact –normally open (during fault-

free conditions maintained in closed position)

L/+

Power supply –high range 85-265 VAC / 110 –370

VDC

Power supply –low range 8 –40 VDC. Connect “+”

pole to this terminal

N/-

Common terminal for power supply. In case of DC

supply, connect “–“ pole to this terminal

MainsPro Frame

MainsPro Frame is a MainsPro accessory product, allowing door-mounting of the unit, direct access to

the keyboard and the screen without opening the switchboard, and additional shielding (IP 55) for the

front panel. The frame size is 230x180x34 mm.

For further details visit http://cdn.comap.cz/files/other/Ramecek_MainsPro.jpg

MainsPro, SW version 1.4, ©ComAp –January 2013

MainsPro Installation and Operation Guide

1-7

Wiring

“Star” connection

If used for rated voltage 230 VAC ph-ground, set the setpoint Basic: Uin is to 230/400V, for systems

with rated voltage 120VAC ph-ground, set the setpoint Basic: Uin is to 120V. No additional setting is

necessary for indication of “Star” connection - MainsPro provides automatic detection of phase-ground

voltage measurement. MainsPro provides over-range to 130% of the rated voltage, i.e. 300 VAC for

230 V system and 156 V for 120 V system with no change of measurement accuracy.

“Delta” connection

In this arrangement, MainsPro is rated for 400 VAC ph-ph with over-range to 130% = 520 VAC with no

change of measurement accuracy. Setpoint Basic: Uin is to be set to 230/400V, no additional setting is

necessary for indication of “Delta” connection. MainsPro provides automatic detection of phase-phase

voltage measurement.

MainsPro Installation and Operation Guide

1-8

Connection with voltage transformers

MainsPro allows connecting HV or other measurement transformers with secondary rated voltage

100V. Provide the "Star" or "Delta" arrangement on the primary windings of the transformers and

connect the secondary 100 V to the MainsPro measurement inputs. Setpoint Basic: Uin is to be set to

120V. This setting provides the guaranteed measurement accuracy for the 100V inputs with over-

range to 120V * 130% = 156 VAC.

Note:

It is recommended to use “Delta” arrangement on the HV side to avoid nuisance tripping caused by

phase voltage unbalance.

Single-phase connection

MainsPro provides support for single-phase applications. Use the UAterminals to connect the

measured voltage to the unit and set the setpoint Basic: System to 1ph. Use the same setting of rated

voltage selection as mentioned above.

Power supply

MainsPro provides set of 3 terminals for the purpose of dual power supply range:

8 - 40 VDC: use the terminals + and N/-

85 - 265 VAC / 110-370 VDC: use the terminals L/+and N/-

230 VAC

L N

24 VDC

+ -

Battery

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