Comet XRC-4501-OW Bedienungsanleitung

COMET AG

Herrengasse 10, CH

3175 Flamatt

Tel. +41 31 744 9000, www.comet-xray.com

X C-4501-OW, Doc.-No. 50005553 Page 1 of 16

Industrial X-Ray

Cooler Manual XRC-4501-OW

4500 Watt oil to water cooler

COMET AG

Herrengasse 10, CH

3175 Flamatt

Tel. +41 31 744 9000, www.comet-xray.com

X C-4501-OW, Doc.-No. 50005553 Page 2 of 16

Document history

Version Date Author Amendment(s) Status

12/15/2008 St. Haferl released

1.0 07/22/2010 M. Schmid Layout / Structure

07/22/2010 St. Haferl released

2.0 05/19/2011 M. Schmid Oil descriptio

3.0 10/30/2012 R. Moser Layout / Structure

4.0 07/01/2013 R. Moser Update Chapter 3

5.0 07/09/2015 M. Schmid Cha ge Shell Diala

6.0 01/12/2015 M. Schmid New electrical drawi g

COMET AG

Herrengasse 10, CH

3175 Flamatt

Tel. +41 31 744 9000, www.comet-xray.com

X C-4501-OW, Doc.-No. 50005553 Page 3 of 16

Contents

1 Before you start 4

2 Product Descriptio 5

3 Tech ical data 6

3.1 Physical dime sio s 6

3.2 Performa ce data 6

3.3 E viro me tal specificatio s 6

3.4 Setti gs 6

3.5 Performa ce data a d overview 7

4 I stallatio 8

4.1 OMF Filter 9

4.2 Cha gi g the switchi g poi t of the flow switch 1 a d 2 10

5 Mai te a ce 11

6 Putti g out of operatio 11

7 Outli e Drawi g 12

8 Circuit Diagrams 13

8.1 Electrical Diagram 13

8.2 Flow diagram 14

9 Illustratio Cooler 15

10 Declaratio of co formity 16

Industrial X-Ray

COMET AG

Herrengasse 10, CH

3175 Flamatt

Tel. +41 31 744 9000, www.comet-xray.com

X C-4501-OW, Doc.-No. 50005553 Page 4 of 16

1 Before you start



Read manual before setting into operation!



Coolant: Oil Shell Diala S4 ZX-I



Power supply 230 V 50/60 Hz!



Run cooling unit always with correct coolant level otherwise cooling capaci-

ty is reduced!



Clean filter regularly according to maintenance instructions otherwise

damage of pump may occur!



Never operate cooling unit when ball cock is closed otherwise damage of

pump may occur!



Only use cooling hoses with sufficient pressure resistance and with re-

sistance to used coolant!



Never operate damaged or leaking equipment!



Before starting any service work disconnect the cooling unit from the

mains.

COMET AG

Herrengasse 10, CH

3175 Flamatt

Tel. +41 31 744 9000, www.comet-xray.com

X C-4501-OW, Doc.-No. 50005553 Page 5 of 16

2 Product Description

The cooli g u it XRC-4501-OW is i te ded for the cooli g of a oil circuit. Oil circu-

lates betwee the cooli g u it a d the heat source. The oil is re-cooled by a water-

cooled heat excha ger. Cooli g hoses are co ected to the cooli g u it via screw

co ectio s (M 26 x 1.5). Coola t i let a d oil outlet are marked with symbols:

Inlet Oil:

↓

Outlet Oil:

↑

The oil flow is mo itored by a adjustable flow switch, the oil temperature by a

adjustable thermal switch. The sig als of the flow switch a d the thermal switch are

available at a pote tial free safety circuit. The oil pressure is limited by a adjustable

bypass valve.

The capacity of the cooli g u it depe ds o the temperature differe ce betwee the

Cooli g water temperature a d the oil outlet temperature.

You ca take it from diagram o page 7

COMET AG

Herrengasse 10, CH

3175 Flamatt

Tel. +41 31 744 9000, www.comet-xray.com

X C-4501-OW, Doc.-No. 50005553 Page 6 of 16

3 Technical data

3.1 Physical dimensions

Le gth: 621 mm

Width: 350 mm

Height: 551 mm

Weight: 65 kg with cooli g age t

Coola t capacity: 23 l

3.2 Performance data

Cooli g capacity: 4500 W (∆T ≤ 20 °K)

Oil flow: > 25 l/mi at 3,5 bar

Mai s Voltage: 230V ± 10%, 50/60Hz

I put power: 0,55 kW

Noise level: 60 dB(A) at 1 m dista ce

Safety class: IP 33

3.3 Environmental specifications

Operatio al temperature: 0°C... +40°C

Storage temperature: -25°C...+70°C (without water)

Air humidity: 20%...90% o co de si g

3.4 Settings

Maximum forward pressure: 9.5 bar

Flow switch ope : < 14.0 l/mi

Flow switch close: > 15.5 l/mi

Thermal switch ope : > 50°C

Thermal switch close: < 47°C

COMET AG

Herrengasse 10, CH

3175 Flamatt

Tel. +41 31 744 9000, www.comet-xray.com

X C

4501

OW, Doc.

No. 50005553

Page

Electrical Connector

Oil Inlet

Oil Outlet

Coolant Inlet

Coolant Outlet

3.5 Performance data and overview

COMET AG

Herrengasse 10, CH

3175 Flamatt

Tel. +41 31 744 9000, www.comet-xray.com

X C

4501

OW, Doc.

No. 50005553

Page

4 Installation

• Remove cover

• Remove cap of oil reservoir and fill

with oil up to the visible mark

Connect oil hoses to cooler.

• Connect water supply to cooler.

• Establish electrical connections

according wiring diagram, use

suitable leads.

• Start water supply to cooler.

• Start power supply for cooler

• Run oil cooler for approximately 0

minutes to remove air from the oil

circuit.

• Check oil level and refill if necessary

• Stop cooling unit

• Close cap of oil reservoir.

• Mount cover.

• Cooling unit is ready for use

COMET AG

Herrengasse 10, CH

3175 Flamatt

Tel. +41 31 744 9000, www.comet-xray.com

X C

4501

OW, Doc.

No. 50005553

Page

4.1 OMF Filter

We highly recommend using the OMF oil molecular filter unit with the XRC-4501-OW

cooler

We supply our bipolar XRS-Modules with OMF filter as a standard

For detailed information please refer to the corresponding manual of the OMF filter

COMET AG

Herrengasse 10, CH

3175 Flamatt

Tel. +41 31 744 9000, www.comet-xray.com

X C

4501

OW, Doc.

No. 50005553

Page

4.2 Changing the switching point of the flow switch 1 and 2

The flow switch and the temperature controller are factory adjusted and locked

according to specification. In order to change the switching point, proceed as

follows:

Changing from 22 l/min to 4 l/min

■ unlock finger screw at r/a plug

■ take plug off the 22 l - switch

■ put plug on 4 l/min - switch

■ lock finger screw again

to change from 4 l/min to 22 l/min reverse above instructions.

Venting System

■ Open bypass valve

■ Let system run for a few minutes

■ Close bypass valve

■ Check oil level and refill if necessary

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