Craftsman 917.27077 Bedienungsanleitung

Owner's Manual

rRI:IFTSMI:IN

19.0 HP

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.270770

•Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am -5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warra_y..,.;.....;_ ...... _....;........ .................. 2

Safety Rules ..::;;..;...; ...:..... :...... ............. 2

Produ_ S_if_ahons _.,...:..,.,_.:. .......... 5

Assembly ................ J..:.,;._..._ ................. 8

Operation..'...... !,_ ...... _..... _.....1 ..... 11

Mainte_ianr_'I-_"Sch_ule .........' _,......_........ 17

Maintenance ......................................... 17

Service and Adjustments ...................... 21

Storage ................................................. 27

Troubleshooting .................................... 28

Repair Parts ......................................... 32

Parts Ordering ....................... Back Cover

LIMI" WARRAN'I_Y ON CRAFTSMAN RIDING EQUIPMENT

For two_(2) ; fro_rnt_e d_te--_ofpurchase, if this Craftsman Riding Equipment is main-

tained, iubr_cate_d ar_l tupedbp according to the instructions in the owner's manual

Sears _ill rePa,!"'or repla_ce, free of charge, any parts found to be defective in matenal or

workmanship. ! _ !

This Wb,rra_ty does not _over:.

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

•Tire replacement or repair caused by punctures from outside objects, such as nails,

thoms, stumps, or glass.

•Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

•Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BA'r-rERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman dding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION _

•Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

•Only allow responsible adults, _Nho are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

•Be sure the area is clear of other people

before mowing. Stop machine if anyone -

enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge direc-

tion and do not point it at anyone• Do

not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before turning.

•Never leave a running machine unat-

tended. Always turn off blades, set park-

ing brake, stop engine, and remove

keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while under

the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are amajor factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slepes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or humps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

•Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do notturn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do notmow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occurifthe operator

is not alert to the presence ofchildren.

Children are often attracted to the

machine and the mowing activity.Never

assume that children will remain where

you lastsaw them.

•Keep children out of the mowing area

and under the watchful care of another

responsibleadult.

•Be alert and turn machine off ifchildren

enter the area.

•Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injuredor interfere with

safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

SERVICE

•Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running.Allow en-

gine to cool before refueling. Do not

smoke.

Never refuelthe machine indoors.

- Never stere the machine or fuel

container inside where there is an

open flame, such as a water heater.

•Never runa machine inside a closed

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

•Never tamper with safety devices.

Check their proper operation regularly.

•Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

•Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Nevermakeadjustmentsorrepairswith

theenginerunning.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

•Check brake operation frequently.

Adjust and service as required.

•Be sure the area is clear of other people •Mow up and down slopes (15 ° Max), not

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and tum machine off if children

enter the area.

• Before and when backing, lock behind

and down for small children.

across.

•Remove obstacles such as rocks,tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

• Do nottum on slopes unless necessary,

and then, tum slowly and gradually

downhill, if possible.

_.Look for this symbol to point out impor-

tant safety precautions. It means CAU-

TIONI!! BECOME AWARE!!!l YOUR SAFE-

TY IS INVOLVED.

ACAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

AWARNING: The engine exhaust from

this productcontains chemicals known to

the State of Califomia to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

HORSEPOWER: 19.0

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OIL TYPE SAE 30 (above 32°F)

API-SF/SG/SH): SAE 5W-30

(below 32°F)

OIL CAPACITY: W/FILTER: 3.5 PINTS

W/O FILTER: 3.0 PINTS

SPARK PLUG: Champion RJt9LM OR

GAP: .030") J19LM

VALVE INTAKE: .004"-.006"

CLEARANCE: EXHAUST." .0(0-.009"

GROUND SPEED

(MPR): FORWARD:

1sT 1.2

2ND 1.5

3RD 2.4

4TM 3.5

5TM 4.8

6TM 5.4

REVERSE: 1.5

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING 3AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHTS

BATFERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to giveyou the best possibledependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the =SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If aspark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of Califomia the above is

required by law (Section 4442 of the

Califomia Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. Aspark

arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

II II I I

PARTS BAG CONTENTS SHOWN FULL SIZE

iIi I

(1) Large Flat Washer

(1) Hex 13olt

3/8-16 x I

(1) Lockwasher

318

(1) Hex Bolt

5116-18x 1-1/'4 @(1) Locknut

5/16-18

(1) Shoulder Bolt

5/16-18

(1) Washer

17/32 x 1o3/16 x 12 Gauge

(I) Knob

PARTS BAG CONTENTS SHOWN FULL SIZE

(2) Weld Nuts

#10

f(2) Screws /_ (2) Lock

i, _ #10x5/8 _Washers#10

(2) Washers

v3/16 x 3/4 x 16 Gauge

Parts packet separately in carton

Seat

Video

Cassette

I Mulcher _/

Plate// /,

Steedng Whee_j_ ,"

Steedng ,

' Boot

Manual

Parts Bag

Parts Bag contentsnot shown fullsize

@@ , )Washers

(2) Shoulder 3/8 x 7/8 x14

Bolts

(2) Centedock Nuts ®

(2) Gauge Wheels

Steedng Wheel _Hook

Adapter

Assemblies

Steedng

Extension

Shaft

Steedng

Wheel Insert

(2) Keys

Slope Sheet

Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft

unassembledfor shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR •Position steering wheel so cross bars

ASSEMBLY are hodzontal (left to dght) and slide

inside boot and onto adapter.

A socket wrench set will make assembly •Assemble large flat washer, 3/8 lock

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (2) 112" wrench

(1) Phillips Screw- (t) Pliers

ddver (1) "13repressure

(1) Utility knife gauge

(1) 3/4" Socket with ddve ratchet

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts and

parts boxes from shipping carton (See

page 6).

•Cut, from togto bottom, along lines on

all four comers of shipping carton, and

lay panels flat.

•Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

°Slide extension shaft onto lower steer-

ing shaft,Align mounting holes in exten-

sion and lower shafts and install 5/16

hex bolt and Iocknut.Tighten securely.

,- IMPORTANT: 13ghten boltand nut secure-

lyto 18-22 ft: Ibs.torque.

•Place tabs of steering boot overtab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

•:Positionfront wheels ofthe tractor so

they are pointingstraight forward.

•Slide steedng wheel adapter onto steer-

ing shaft extension.

washer, 3/8 hex bolt and tighten securely.

•Snap steering wheel insert into center

of steering wheel.

•Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

Steering f/_._.=; _"_ Large Flat

Wheel _Washer

Steering Boot

Extension

_/Shaft

__5/16 Hex

5/16 Lock Nut_ Bolt

Lower ,.-----

SteeringShaft ;".. ;

\• ' :

",." - Tabs

"--_Slots

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

•Press lift lever plunger and raise attach-

ment lift lever to its highest position.

•Release parking brake by depressing

clutch/brake pedal.

•Place gearshift lever in neutral (N) posi-

tion.

•Roll tractor forward off skid.

•Remove banding holding discharge

guard up against tractor.

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY

•Lift hood to raised position.

•If this battery is put into service after

month and year indicated on label (label

located between terminals) charge bat-

tery for minimum of one hour at 6-10

amps. (See "BAI-I-ERY" in

MAINTENANCE section of this manual

for charging instructions).

.- ... .. Label

•. .) _

_.:.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

•Assemble adjustment knob and flat

washer loosely. Do not tighten.

•Lower seat into operating position and

sit on seat.

•Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

•Get off seat without moving its adjusted

position.

•Raise seat and tighten adjustment knob

securely.

Seat Pan S_

Sh0ulder /:_,_ _/

Bolt

Knob

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are prop-

erly adjusted to ensure optimum mower

performance.

•Assemble gauge wheels with tractor on

aflat level surface.

•Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of this

manual).

•With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in appropri-

ate hole with shoulder bolt, 3/8 washer,

and 3/8-16 Iocknut and tighten securely.

•Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel Mounl_ng

Bracket

3/8-16

Locknut rBolt

INSTALL MULCHER PLATE

•Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

•Tighten hardware securely.

•Raise and hold deflector shield in up-

right position.

•Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

mower deck.

_,CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: it is not necessary to change

blades. The muicher blades are designed

for discharging and bagging also.

WeldNutFmrn._---_.

_. - "-7 "_ Hook Points

me Iop_/ _ Down

Lock ¥

Weld Washer _'_'|

Nut . !

• . h _,_ // /I ,_Latch

LaTc ._ _,.U/ //I J _H k

Was o, 7J Loc.W ,her

Mulcher .====_,_Screw Washer

Plate _

Deflector.__

Shleld_,_,,,

_" --_._/,_/_ Latch

\'*_=__ Hooks

j,,

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct fire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be propedy leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing moron and mower blade drive belts in

the Service and Adjustments section of

this manual. Verify that th_ebelts are rout-

ed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake (s properly

adjusted. See =TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

#CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

,/ All assembly instructions have been

completed.

#No remaining loose parts in carton.

#Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

•/ Seat is adjusted comfortably and

tightened securely.

#All tires are propedy inflated. (For

shipping purposes, the tires were

ovednflated at the factory).

,/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best

cutting results. (]ires must be prepedy

inflated for leveling).

,/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/ Check wiring. See that all connections

are still secure and wires are properly

clamped.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level.

•/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

#Become familiar with all controls - their

location and function. Operate them

before you start the engine.

#' Be sure brake system is in safe

operating condition.

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