Craftsman EZ3 917.270781 Bedienungsanleitung

Owner's Manual

CRAFTZMAN°

19.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.270781

•Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

F.or answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

Warranty...............................................2

SafetyRules.........................................2

ProductSpecifications..........................5

Assembly..............................................8

Operation............................................11

MaintenanceSchedule......................18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 28

Troubleshooting .................................. 29

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

•Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

•Repairs necessary because of operator abuse, negligence, improper storage or ac-

cident or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

•Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home war-

ranty service on your Craftsman riding equipment is available at no charge for 30 days

from the date of purchase. Please contact your nearest service center. After 30 days

from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but a standard trip charge will

apply). This warranty applies only while this product is in the United States. This War-

ranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is ca-

pable of amputating hands and feet and

throwing objects. Failure to observe the

following safety instructions could result

in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all in-

structions in the manual and on the ma-

chine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge di-

rection and do not point it at anyone.

Do not operate the mower without ei-

ther the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and re-

move keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

Do not operate the machine while un-

der the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious in-

jury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Never as-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Never allow children to operate the ma-

chine.

•Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

•Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

Never tamper with safety devices.

iCheck their operation regularly.

proper

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restartin._.

•Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or al-

low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

•Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. Ta// grass can hide obstac/es.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

•Do notturn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

_i, Look for this symbol to point out impor- _ILWARNING: The engine exhaust from

tant safety precautions. It means CAU- t_s product contains chemicals known to

TION!H BECOMEAWARE!H YOUR the State of California to cause cancer,

SAFETY IS INVOLVED. birth defects, or other reproductive harm.

_iI=CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always dis-

connect spark plug wire and place wire

where it cannot contact spark plug.

PRODUCTSPECIFICA_ONS

GASOUNE 3.5GALLONS

CAPACITY UNLEADED

ANDFYPE: REGULAR

OILTYPE SAE30

API-SF/SG/SH): (above 32°F)

SAE 5W-30

(below 32°F)

OIL CAPACITY: W/FILTER 3.5 PINTS

W/O FILTER 3.0 PINTS

SPARK PLUG: Champion RJ19LM

GAP: .030") OR J19LM

VALVECLEARANCE: INTAKE: .004-.006

GROUNDSPEED

I(MP_:

EXHAUST: .007-.009

FORWARD: 0 - 5.5

REVERSE: 0- 2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10PSI

CHARGING 3AMPS BATTERY

SYSTEM: 5 AMPS HEADUGHTS

BAB-ERY: AMP/HR:30

MIN. CCA:240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. IRE

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been de-

signed, engineered and manufactured to

give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to ser-

vice or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest

Sears store for details,

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manua!.

_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Cali-

fornia Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark at-

rester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

(1) LargeFlat Washer

Parts Bag contents shown full size

(1) Hex Bolt 5/16-18 x 1-1/4

(1) HexBolt

3/8-16 x 1

(1) Lockwasher 3/8

(1) Locknut 5/16-18

(1) Knob

(1) Washer

17/32 x 1-3/16 x12 Gauge

(1) Shoulder

8olt 5/16-18

(2) Washers

3/16 x 3/4 x 16 Gauge _ (2) Lock

Washers #10

(2) Weld

Nuts #10 _#10 X 5/8

Partspacked separately in carton

Seat

_ Mulcher

Plate

Cassette

Manual PartsBag Steering

Wheel

Parts Bag contentsnot shownfull size

i i

SteeringWheelAdapter

SlopeSheet

(2)Keys

Steering

WheelInsert

('-i", iI

_,_ (2) LatchHook

Assemblies

tteering

Extension

Shaft

Yournewtractorhasbeenassembledatthefactory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your trac-

tor all parts and hardware you assemble must be tightened securely• Use the correct

tools as necessary to insure proper tightness• Review the video cassette before you

begin•

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

(1) 3/4" Socket w/

drive ratchet

(1) Phillips Screw-

driver

are listed below.

(1) 9/16" wrench

(2) 1/2" wrench

(1) Utility knife

(1) Tire pressure

gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts cartons from carton.

• Cut, from top to bottom, along lines on

all four corners of carton, and lay pan-

els flat.

•Check for any additional loose parts or

cartons and remove.

BEFORE ROLUNG TRACTOR OFF

SKID

ATrACH STEERING WHEEL

I_ Insert

3/8 Hex Bolt

3/8 Lock

Steerin e Flat

Wheel Washer

Steering Boot

"_'_""_t ------Extension ShaftAdapter /

5/16 Lock Nutf ' _5/16 Hex

," h-'_- -. Bolt

t • •

Lower / "- ,

Steering Shaft__ Tab

,'--. _I,,' ,' Slots

• Snap steering wheel insert into center

of steering wheel.

•Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in ex-

tension and lower shafts and install 5/

16 hex bolt and Iocknut. Tighten se-

curely.

IMPORTANT: Tighten bolt and nut se-

curely to 18-22 ft. Ibs. torque.

•Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so

they are pointing straight forward.

•Slide steering wheel adapter onto

steering shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide in-

side boot and onto adapter•

•Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten secure-

ly.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

Lift hood to raised position.

If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for

charging instructions).

j- , ,'

,.:'1 ,:' :" .Label

i" i I

, i

..%

-..% • 1

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt se-

curely.

•Assemble adjustment knob and flat

washer loosely. Do not tighten.

•Lower seat into operating position and

sit on seat.

•Slide scat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely. Seat

seatPpn

ShoulderI\\

AdnJubtment'-'_ _ Flat Washer

TO ROLL TRACTOR OFF SKID (See Op-

eration section for location and function

of controls)

•Press lift lever plunger and raise attach-

ment lift lever to its highest position.

•Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission

(See '30 TRANSPORT" in the Opera-

tion section of this manual).

•Roll tractor forward off skid,

•Remove banding holding discharge

guard up against tractor.

TO DRIVE TFb_CTOR OFF SKID

A(_WARNING: Before starting read, un-

derstand and follow all instructions n the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

•Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

•Place freewheel control in "transmis-

sion engaged" position,

•Sit on seat in operating position, de-

press clutch/brake pedal and set the

parking brake.

•Place motion control lever in neutral (I

position.

•Press lift lever plunger and raise attacl

ment lift lever to its highest position.

•Start the engine. After engine has

started, move throttle control to idle po

sition.

• Release parking brake.

• Slowly move the motion control lever

forward and slowly drive tractor off skic

• Apply brake to stop tractor, set parking

brake and place motion control lever i

neutral position.

• Turn ignition key to "OFF" position,

Continue with the instructions that follow

INSTALL MULCHER PLATE

•Install two latch hooks to mulcher plat_

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

•Tighten hardware securely.

• Raise and hold deflector shield in up.

right position.

• Place front of mulcher plate over front

mower deck opening and slide into

place, as shown,

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

AqLCAUTION: Do not remove discharge

guard from mower, Raise and hold guar

when attaching mulcher plate and allo_

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

asafe place. Your mower is now ready f,

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are design

for discharging and bagging also.

WeldNut From The Top Hook Points

Lock _-_//Down

Washer

Weld,,. /Screw_

Nut _J/,<_'_-- _U,- L=ch

Latch ___.._/,7/'1 //,_ _;---Hook

Hook _'//1 it _Weld Nut

Washer,,,_/_'/ _/\ "Lock Washer

Mulciler_ Washer

Plate _,.---Screw

Deflector_ _

Shield --

Latch

Hooks

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best cut-

ting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Ser-

vice and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments sectoin of

this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See 'q-O ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

I#CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO AS-

SURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

4' All assembly instructions have been

completed.

/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-sideifront-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOWTO USE YOUR

TRACTOR, PAY EXTRAATI-ENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

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