Craftsman 919.670041 Bedienungsanleitung

SEA FIS

Model No.

919.670041

i,,CRRFTSMRNI

120/240 VOLT • 4250 WATT

GENERATOR

IMPORTANT:

Read the Safety Guidelines

and All Instructions Care-

fully Before Operating

• SAFETY GUIDELINES

• ASSEMBLY

•OPERATION

•MAINTENANCE

•TROUBLESHOOTING

•REPAIR PARTS

Sold by Sears Canada, Inc., Toronto, Ont. M5B2B8

MGP-670041 Rev. 0 1/11/00

Warranty ................................................... 2

Safety Guidelines .................................. 3-8

Assembly ............................................. 9-10

Operation .......................................... 11-15

Maintenance ..................................... 16-18

Service Adjustments ............................. 18

Storage ................................................... 19

Troubleshooting Guide .......................... 19

Generator Parts ................................ 20-26

Engine Parts ..................................... 27-36

How To Order Parts ................. Back Cover

DATEPURCHASED:

MODEL NO:

SERIAL NO:

STOREWHERE PURCHASED:

ADDRESS:

CITY:

TELEPHONE:

Record the above information about your unit

so that you will be able to provide it incase of

loss or theft.

GHORSEPOWER 9 HP l

ASOLINE CAPACITY 7 GALLON/26.5 LITERS

IL CAPACITY 37.1OZ./1.1 L TERS

MAINTENANCE AGREEMENT

The Sears Warranty, plus aMaintenance Agreement, pro-

vide maximum value for your Sears products. Contact

your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and

using your generator.

Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

FULL ON£ YEAR WARRANTY ON CRAFTSMAN GENERATORS

For one year from the date of purchase, when this Craftsman generator is maintained and operated according to the instruc-

tions in this owner's manual, Sears will repair, free of charge, any defect in material and workmanship.

If your Craftsman Generator is used for commercial or rental purposes, this warranty applies for only 90 days from the original

date of purchase.

FULL ONE YEAR WARRANTY ON CRAFTSMAN ENGINE

For one year from the date of purchase, when this Craftsman engine is maintained and operated according to the instructions

in this owner's manual, Sears will repair, free of charge, any defect in material and workmanship.

If your Craftsman engine is used for commercial or rental purposes, this warranty applies only for 90 days from thedate of

purchase. This warranty does not cover: Expendable items such as spark plugs and air filters, which become worn during

normal use.

Repairs necessary because of operator abuse or negligence, including damage resulting from no oil being supplied to

the engine or failure to maintain the equipment according to the instructions contained in this owner's manual, are not

covered under warranty.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE GENERATOR TO THE NEAREST SEARS SERVICE CENTER. This

warranty gives you specific legal rights and you may also have other rights, which vary from PROVINCE TO PROVINCE.

Sold by Sears Canada, Inc., Toronto, Ont.

MGP*670041 2 -- ENG

This manual contains information that is important for you to know and understand. This information relates to

protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information,

we use the symbols to the right. Please read the manual and pay attention to these sections.

DANGER indicates an imminently hazardous situation CAUTION indicates apotentially hazardous situation

which, if not avoided, wirl result in death or serious which, if not avoided,_ result in minor or moderate

in_juE, iniuw.

WARNING indicates a potentially hazardous situation CAUTION used without the safety alert symbol indicates a

which, if not avoided, could result in death of serious potentially hazardous situation which, if not avoided,

inEig__. result in property damaqe.

This product is not equipped with a spark arresting muffler. If the product will be used around flammable

materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items,

then an approved spark attester must be installed and may be legally required in other countries.

• SAVE THESE INSTRUCTIONS "

When using this product basic precautions should always be

followed including the following:

RISK OF ELECTROCUTION AND FIRE

HAZARD WHAT COULD HAPPEN

Attempting to connect generator di-

rectly to the electrical system of any

building structure.

Back feeding electricity through a

building's electrical system to the

outside utility feed )ines cou)d en-

danger repair persons attempting to

restore service.

Attempting to connect to the incom-

ing utility service could result in

electrocution.

Restoration of electrical service while

the generator is connected to the

incoming utility could result in a fire or

serious damage if aisolator switch is

not installed.

Failure to use a double throw transfer

switch when connecting to a struc-

tures electrical system can damage

appliances and WILL VOID the

manufacturers warranty.

HOW TO PREVENT IT

Never backfeed electricity througt

a structure's electrical system.

To connect to astructure's electri

cat system in a safe manner,

always have a Double-Throw

Transfer Switch installed by a

qualified electrician and in compli

ance with local ordinances. (Whel

installing a Double-Throw

I Transfer Switch, a minimum of

10 gauge wiring must be used.)

3-- ENG MGP-670041

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

HAZARD

Operation of generator in rain, wet,

icy, or flooded conditions.

Use of worn damaged, undersized

or ungrounded extension cords.

Placing generator on or against

highly conductive surface, such as

a steel walkway or metal roof.

Improper connection of items to

generator.

Operation of unit when damaged, or

with guards or panels removed.

RISK OF ELECTROCUTION AND F!RE (cont'd)

WHAT COULD HAPPEN

Water is an excellent conductor of elec-

tricity! Water which comes in contact

with electrically charged components

can transmit electricity to the frame and

other surfaces, resulting in electrical

shock to anyone contacting them.

Contact with worn or damaged exten-

sion cords could result in electrocution,

Use of undersize extension cords could

result in overheating of the wires or at-

tached items, resulting in fire.

Use of ungrounded cordsets could pre-

vent operation of circuit breakers and

result in electrical shock.

Accidental leakage of electrical current

could charge conductive surfaces in

contact with the generator.

Exceeding the load capacity of the gen-

erator by attaching too many items, or

items with very high load ratings to it

could result in overheating of some

items or their attachment wiring result-

ing in fire or electrical shock.

Attempting to use the unit when it has

been damaged, or when it is not func-

tioning normally could result in fire or

electrocution.

Removal of guarding could expose

electrically charged components and

result in electrocution.

HOW TO PREVENT IT

Operate generator in a clean, dry,

well ventilated area. Make sure

hands are dry before touching unit.

Inspect extension cords before use

and replace with new cord if re-

quired.

Use proper size (wire gauge) cordset

for application see chart in the As-

sembly section of this manual.

Always use acordset having a

grounding wire with an appropriate

grounding plug. DO NOT use an

ungrounded plug.

Place generator on low conductiv-

ity surface such as a concrete

slab.

ALWAYS operate generator a

minimum of six feet from any

conductive surface.

Read the load rating chart and in-

structions in the Wattage Calcula-

tion section. Make sure that the

summation of electrical loads for all

attachments does not exceed the

load rating of the generator.

Do not operate generator with me-

chanical or electrical problem, Have

unit repaired by an Authorized Ser-

vice Center.

Do not operate gene:'ator with pro-

tective guarding removed.

MGP-670041 4-- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF FIRE

WHAT COULD HAPPENHAZARD

Attempting to fill the fuel tank while

the engine is running.

Sparks, fire, hot objects

Improper storage of fuel

Inadequate ventilation for genera-

tor

Tampering with factory set engine

speed settings.

Overfilling the fuel tank -

fuel spillage.

Gasoline and gasoline vapors can

become ignited by coming in contact

with hot components such as the

muffler, engine exhaust gases, or from

an electrical spark,

Cigarettes, sparks, fires, or other hot

objects can cause gasoline or gaso-

line vapors to ignite.

Improperly stored fuel could lead to

accidental ignition. Fuel improperly

secured could get into the hands of

children or other unqualified persons.

Materials placed against or near the

generator or operating the generator

_nareas where the temperature

exceeds 104 ° F. ambient (such as

storage rooms or garages) can

interfere with its proper ventilation

features causing overheating and

-possible ignition of the materials or

buildings.

Engine speed has been factory set to

:)rovide safe operation. Tampering

with the engine speed adjustment

could result in overheating of attach-

ments and could cause afire.

Spilled fuer and its vapors can be-

come ignited from hot surfaces or

sparks.

5-- ENG

HOW TO PREVENT IT

Turn engine off and allow it to cool

before adding fuel to the tank.

Equip area of operation with a fire

extinguisher certified to handle

gasoline or fuel fires.

Add fuel to tank in well ventilated

area. Make sure there are no

sources of ignition near the

generator.

Store fuel in a OSHA approved

container designed to hold gaso-

line. Store container in secure

location to prevent use by others.

Operate generator in a clean, dry,

well ventilated area a minimum of

four feet from any building, object

or wall. DO NOT OPERATE UNIT

INDOORS OR IN ANY CON-

FINED AREA.

Never attempt to "speed-up" the

engine to obtain more perfor-

mance. Both the output voltage

and frequency will be thrown out

of standard by this practice,

endangering attachments and the

user.

Use care in filling the tank to avoid

spilling fuel Make sure fuel cap is

secured tightly and check engine

for fuel leaks before starting

engine. Move generator away

from refueling area or any spillage

before starting engine. Allow for

fuel expansion. Keep maximum

fuel level ¼ inch below the tip of

the fuel tank. Never refuel with the

engine running.

READ AND UNDERSTAND ALL WARNINGS BEFORE

Risk of Injury and Property Damage When

Transportina Generator

HAZARD

Fire, Inhalation, Damage to Vehicle

Surfaces

WHAT COULD HAPPEN

Fuel or oil can leak or spill and could

result in fire or breathing hazard,

serious injury or death can result. Fuel

or oil leaks will damage carpet, paint

or other surfaces in vehicles or

trailers.

HOW TO PREVENT IT

If generator is equipped with a fuel

shut-off valve, turn the valve to the

off position before transporting to

avoid fuel leaks. If generator is not

equipped with a fuel shut-off valve,

drain the fuel from tank before

transporting. Transport fuel only in

an OSHA approved container.

Always place generator on a

protective mat when transporting

to protect against damage to

vehicle from leaks. Remove

generator from vehicle immedi-

ately upon arrival at your destina-

tion

RISK OF BREATHING - INHALATION HAZARD

HAZARD

Gasoline engines produce toxic

carbon monoxide exhaust fumes.

WHAT COULD HAPPEN

Breathing exhaust fumes will cause

serious injury or death.

HOW TO PREVENT IT

Operate generator in clean, dry,

well ventilated area. Never

operate unit in enclosed areas

such as garages, basements,

storage, sheds, or in any location

occupied by humans or animals.

Keep children, pets and others

away from area of operating unit.

MGP-670041 6-- ENG

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF UNSAFE OPERATION

HAZARD

Operation of generator in careless

manner.

Operation of voltage sensitive appli-

ances without a voltage surge pro-

tector.

Raising or suspending generators

equipped with lift rings improperly

Operating generator while suspended

WHAT COULD HAPPEN

All sources of energy include the

)otential for injury. Unsafe operation

or maintenance of your generator

could lead to serious injury or death

to you or others.

Any gasoline operated household

generator will incur voltage variations

causing damage to voltage sensitive

appliances or could result in fire.

Generator could fall causing serious in-

jury or death to you or others.

Improper raising or suspending can

cause damage to the generator.

Generator will not operate properly

and will cause damage to the genera-

tor and could cause serious injury or

death to you or others.

HOW TO PREVENT IT

• Review and understand all of

the operating instructions and

warnings in this manual.

•Become familiar with the

operation and controls of the

generator. Know how to shut it

off quickly.

• Equip area of operation with a

fire extinguisher certified to

handle gasoline or fuel fires.

• Keep children or others away

from the generator at all times.

Always use a U.L. listed voltage

sensitive surge protector to

connect voltage sensitive appli-

ances such as TV, computer, or

stereo equipment. Failure to use

a U.L. listed voltage surge

protector will void the warranty

on your generator.

Notice: A multiple outlet strip is

not a surge protector make sure

you use a U.L. listed voltage surge

)rotector.

Always use proper connecting

)rocedures as described in this

manual when connecting cables,

chains, or straps for raising or

suspending generators equipped

with lift rings.

Always use cables, chains, or

straps rated at 2000 Ibs working

load or more to raise or suspend

generator.

Never operate generator while

suspended or in an unlevel posi-

tion. Always operate generate on

a flat, level surface.

7 -- ENG MGP-670041

READ AND UNDERSTAND ALL WARNINGS BEFORE

ATTEMPTING TO OPERATE GENERATOR.

RISK OF HOT SURFACES

HAZARD

Contact with hot engine and

generator components.

WHAT COULD HAPPEN

Contact with hot surfaces, such as

engines exhaust components, could

result in serious burns.

HOW TO PREVENT IT

During operation, touch only the

control surfaces of the generator.

Keep children away from the

generator at all times. They may

not be able to recognize the

hazards of this product.

RISK OF MOVING PARTS

HAZARD

Contact with moving parts can

result in serious injury.

WHAT COULD HAPPEN

The generator contains parts which

t_otateat high speed during operation.

These parts are covered by guarding

to prevent injury.

HOW TO PREVENTIT

Never operate generator with

guarding or cover plates removed.

Avoid wearing loose fitting clothing

or jewelry which could be caught

by moving parts.

HAZARD

Lifting a very heavy object.

RISK FROM LIFTING

WHAT COULD HAPPEN

Serious injury can result from at-

tempting to lift too heavy an object.

HOW TO PREVENT IT

The generator is too heavy to be

lifted by one person. Obtain

assistance from others before you

try to move it.

MGP-670041 8 -- ENG

CARTON CONTENTS

1-Generator

1 - Parts Box

1 - Handle

- Parts Bag

"1 -Twlstlock Plug L5-2OP

1 - Owner's Manual

"1 - Twlstlock Plug L14-20P

To be installed and/or used in

accordance with appropriate local electrical codes

and regulations. Refer to enclosed instructions for

proper installation.

_2 - Wheels

2 - Bracket

2-Shoulder

Bolts

_l-Foot Bracket

2 - Handle Caps

1 - Isolator Foot 7 - 5/16-18 x 3/4"

CapScrews

(6 used)

2 - 5/16-18 x 1 3/4 "

Cap Screws

9 - 5/16-18

Lock Nuts

2-Washers 2 -318-16

Lock Nuts

Read owner's manual. Do not attempt to operate equipment until you have read Owner's

Manual for Safety, Assembly, Operation, Maintenance, Storage Instructions.

NOTE: Left and right describes the location of a part

with the operator facing the outlet panel,

TOOLS NEEDED FOR ASSEMBLY

1- Box Cutter or Knife

2 - 1/2" Wrenches

2 - 9/16" Wrenches

1 - 1" thick x 1' square piece of wood

REMOVE GENERATOR FROM CARTON

* Open carton from top.

•Cut carton along dotted lines.

• Remove all carton inserts.

• Remove generator through opening in carton.

IMPORTANT: Before any attempt to start your genera-

tor be sure to check engine oil (See Adding Engine Oil

paragraph in the Operation section on page 13 of this

manual.)

9 -- ENG MGP-670041

GROUNDING THE GENERATOR

A grounding lug is supplied with the generator for use

when required by local electrical ordinances. Refer to

article 250 of the National Electrical Code to clarify

any needed grounding information. Your local electric

company or a certified electrician should be able to

help you with this information.

NOTE: Your engine is already grounded to the frame

by a grounding strap.

Grounding Lug

INSTALLING WHEEL KIT

The Craftsman Wheel Kit was designed to greatly

improve the portability of your generator.

Drain gas and oil before

assembling the port;ability

kit. Failure to do so will cause damage to the

engine.

NOTE: Always follow state regulations for proper oil

disposal.

•Place generator on level ground; qrain all gas and

oil from the engine (see engine manual for correct

procedure).

• Place a 1" thick x 1' square piece of wood on the

ground in front of the engine. With the help of

another person, tilt the generator and rest the

recoil starter on the wood. NOTE: This wil!

support the gasoline engine during assembly and

make assembly easier.

• Place a handle cap (7) onto each end of handle

prior to installation.

•The handle should be installed on the electrical

outlet end of the generator. Place one washer

(12) on long cap screws (11). Align the handle

brackets with the upper holes pre-drilled in the

generator frame. Place mentioned screws through

frame and handle brackets. Secure with lock nuts

(8) and tighten.

Locate the engine support. Place one wheel

bracket (4) on top of support as shown in illustra-

tion. Align with the pre-drilted holes in support.

Place 2 cap screws (9) through holes in bracket

and support. Secure with 2 lock nuts (8) and

tighten.

Insert one shoulder bolt (2) into wheel (1). Insert

threaded end of bolt through wheel bracket,

secure with lock nut (3) and tighten. NOTE: The

wheel will not rub frame if installed properly.

Repeat the above steps for the opposite side.

Insert the threaded stud of rubber foot (10)

through the middle hole of the foot bracket (5).

Secure with lock nut (8) and tighten.

Locate the support under the electrical outlet end

of the generator. Position foot bracket (5), with

rubber foot installed, under the support and align

the holes in the foot bracket (5) with the slots in

the support. Place one cap screw (9) through

each slot in the support and the holes in the foot

bracket. Secure with the lock nuts (8) and tighten.

Once completed, the wheel kit is ready for use.

MGP-670041 10- ENG

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