DeFelsko PosiTector SPG Bedienungsanleitung

Full Guide v. 1.1

Surface Profile Gage

Table of Contents

Introduction ......................................................... 1

Quick Start .......................................................... 1

Probes ................................................................. 4

Why is Measurement Important? ........................ 5

How to Measure .................................................. 5

Calibration & Verification of Accuracy ................. 6

Menu Operation .................................................. 7

Zero Menu ........................................................... 8

Setup Menu ......................................................... 9

Reset .............................................................. 9

Gage Info ....................................................... 10

Statistics Menu .................................................... 11

HiLo Alarm ..................................................... 11

Memory Management ......................................... 12

Standard Models ........................................... 12

Advanced Models .......................................... 13

SmartBatch .................................................... 13

Annotate ......................................................... 15

Display ........................................................... 16

Summaries ..................................................... 17

Screen Capture .............................................. 17

Accessing Stored Measurement Data ................ 18

PosiSoft USB Drive ........................................ 18

PosiSoft.net .................................................... 18

PosiSoft Desktop ........................................... 18

PosiSoft App .................................................. 18

Connect Menu ..................................................... 19

WiFi ................................................................ 19

USB Drive ...................................................... 21

Sync Now ....................................................... 23

Bluetooth Smart.............................................. 23

Bluetooth ........................................................ 24

Updates .......................................................... 25

Power Supply / Battery Indicator ........................ 25

Technical Data .................................................... 26

Troubleshooting .................................................. 26

Returning For Service ......................................... 27

Warranty .............................................................. 27

ntroduction

The PosiTector Surface Profile Gage (SPG) is a hand-held

electronic Gage that measures the peak-to-valley height of the

surface profile of abrasive blast cleaned surfaces. It consists of a

body (Standard or Advanced) and probe.

PosiTector SPG Kit Contents

- PosiTector body (Standard or Advanced)

- PosiTector probe (SPG)

- Glass zero plate amd metal shim

- Protective rubber holster with belt clip

- Protective cap for probe

- Protective lens shield

- Wrist strap

- 3 AAA alkaline batteries

- Quick Guide instruction booklet

- Nylon carrying case with shoulder strap

- USB Cable

- Certificate of Calibration traceable to NIST

- PosiSoft.net account

- Two (2) year warranty on Body and Probe

1. Remove the protective plastic cap from probe.

2. Power-up Gage by pressing the center navigation button.

3. Place the glass zero plate onto a stable, flat surface. Take

several measurements. If the average of several readings is

greater than ± 5 µm (0.2 mil), Zero the Gage (see pg. 8).

4. Place the probe FLAT on the surface to be measured such that

the tip of the probe reaches into the bottom of a profile valley.

HOLD ST ADY. The Gage will B P twice and display the

measurement.

5. Lift the probe from the surface between measurements.

Quick Start

The PosiTector SPG powers-up when the center navigation

button is pressed. To preserve battery life, it powers-down after

approximately 5 minutes of no activity. All settings are retained.

Protective Cap

PosiTector SPG models are shipped with a protective plastic

cap over the probe. Remove this cap prior to use. Replace it

when the Gage is not in use to protect the probe.

Wrist Strap

We recommend attaching and wearing the

supplied wrist strap. 1

Plastic Lens Shield

The LCD is covered with a thin plastic film for protection against

fingerprints and other marks during shipment. This film, while

usually removed before using the Gage, can be left in place to

protect against paint overspray or debris. Replacements can be

purchased.

Certification

All probes include a Certificate of Calibration. For organizations

with re-certification requirements, instruments may be returned at

regular intervals for calibration. DeFelsko recommends that

customers establish calibration intervals based upon their own

experience and work environment. Based on our product

knowledge, data and customer feedback, a one year calibration

interval from either the date of calibration, date of purchase, or

date of receipt is a typical starting point. Written calibration

procedures are available from DeFelsko Corporation at no

charge.

Typical Screen

Current

Measurement

Battery Indicator

Unit of

Measurement

Factory Zero in

Use

Measurement

Type

USB Port

LCD Display

Probe Connector

PosiTector Body

To disconnect a probe from a body, power-down the

Gage and slide the plastic probe connector horizontally

(in the direction of the arrow) away from the body.

Reverse these steps to attach a new probe.

When powered-up, the PosiTectorautomatically

determines which probe is attached and does a

self-check.

Probes

The PosiTector body accepts a wide variety of probe types

including magnetic, eddy current and ultrasonic coating thickness,

surface profile, shore hardness durometer, salt contamination and

ultrasonic wall thickness probes. See www.defelsko.com/probes

The supplied probe tip has a 60° angle to comply with most test

standards including ASTM D 4417 B. An optional 30° angle tip

with replacement tool is available for special applications or to

comply with Australian Standard AS 3894.5.

A replacement tool is included with the purchase of either the 60°

or 30° angle tips. Insert the two legs of the replacement tool into

the probe tip and turn counter clockwise to remove the tip. Insert

the new tip and tighten clockwise. Do not over tighten. Since the

factory zero setting may not always be precise after a probe tip

exchange, the gage should be checked on the included glass

plate and zeroed if necessary.

PosiTector bodies accept all PosiTector DPM, 6000, 200, SPG,

RTR, SST, SHD and UTG probes

Why is Measurement mportant?

Steel is often abrasive blast cleaned or otherwise roughened prior

to painting. The peak-to-valley height of the resultant surface

profile is an important factor in the performance of applied

protective coatings.

Low profile may reduce coating bond strength (adhesion). Too high

and the peaks may receive insufficient coverage and possibly rust

prematurely. The costly application of more coating may be

required if the profile is too high.

For these reasons, surface profile should be measured prior to

coating application to ensure that it meets contract specifications.

How to Measure

1. Remove the protective rubber cap from probe.

2. Power-up Gage by pressing the center navigation

button.

3. Place the probe FLAT on the surface and press down.

4. Lift the probe when you hear a double B P.

6. When completely finished, return the Gage to the protective

pouch. There is no need to disconnect the probe from the

PosiTector during storage.

PosiTector SPG probes include a 60˚ (ASTM D 4417 B) or 30˚

(Australian Standard AS 3894.5) angle tip (50 µm/2 mil radius) with

a measurement range of 0 to 500 µm (20 mils).

PosiTector SPG CS probes measure the profile of textured

coatings up to 1500 µm (60 mils) with a 500 µm (20 mil) radius

60˚angle tip.

PosiTector SPG TS probes measure concrete surface profile up

to 6 mm (250 mils) with a 500 µm (20 mil) radius 60˚angle tip.

Calibration

Instrument calibration is typically done by the manufacturer or

qualified lab. All probes include a Certificate of Calibration showing

traceability to a national standard. For organizations with

re-certification requirements, the PosiTector SPG may be

returned at regular intervals for calibration.

DeFelsko recommends that our customers establish Gage

calibration intervals based upon their own experience and work

environment. Based on our product knowledge, data and customer

feedback, a one year calibration interval from either the date of

calibration, date of purchase, or date of receipt is a typical starting

point.

Written Calibration Procedures are available online at no charge.

Verification of Accuracy

Instrument accuracy is verified using the included metal shim and

glass zero plate.

Place the plate onto a stable, flat surface. Take several

measurements. If the average is greater than ±5 µm (0.2 mil), Zero

the Gage (pg. 8).

Next, place the metal shim over the glass plate and measure

ensuring the probe needle touches the glass plate in the area

between the shim’s “legs”. The average of several measurements

should be within the combined tolerances of both the shim and the

gage (±10%). For example, measuring a 75 µm (3 mil) shim should

result in values between 67.5 µm (2.7 mils) and 82.5 µm (3.3 mils).

If not, see Returning for Service (pg. 31).

To guard against measuring with an improperly adjusted Gage,

verify the Gage at the beginning and the end of each work shift.

During the work shift, if the Gage is dropped or suspected of giving

erroneous readings, its accuracy should be re-verified.

In the event of physical damage, wear, high usage, or after an

established calibration interval, the gage should be returned to the

manufacturer for repair or calibration.

Calibration & Verification of Accuracy

Memory

Statistics

Zero

Setup

Connect

Help

Power Off

xit

Menu Operation

Instrument functions are menu controlled. To access the Menu,

power-up the Gage, then press the center navigation button.

Below is a sample menu for a PosiTector SPG Advanced Model:

Down

Center

To navigate, use the Up and Down buttons to

scroll and to SELECT.

Select Exit to exit from any menu.

Navigation Button

Some buttons have a tick box to their

right to indicate current status. An empty

box indicates that feature is not active.

Current selection is displayed

with darkened background

Sync Now

USB Drive

Auto SYNC

Bluetooth

WiFi

Updates

xit

The center button is purposely recessed to help

eliminate unintentional powering-up of the gage.

NOT :

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