Dell PowerEdge 860 Handbuch

Rack Installation Guide

Guide d'installation du rack

Rack-Installationsanleitung

ラック取り付けガイド

Guía de instalación del rack

Rack Installation Guide

Notes, Notices, and Cautions

NOTE: A NOTE indicates important information that helps you make better use of your computer.

NOTICE: A NOTICE indicates either potential damage to hardware or loss of data and tells you how to avoid

the problem.

CAUTION: A CAUTION indicates a potential for property damage, personal injury, or death.

____________________

Information in this document is subject to change without notice.

Reproduction in any manner whatsoever without the written permission of Dell Inc. is strictly forbidden.

Trademarks used in this text: Dell, the DELL logo, RapidRails, and VersaRails are trademarks of Dell Inc.

Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products.

Dell Inc. disclaims any proprietary interest in trademarks and trade names other than its own

June 2005 P/N W8622 Rev. A00

Contents 3

Contents

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY: Rack Mounting of Systems . . . . . . . . . . . . . . . . . . . . . 5

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . 6

Rack Requirements for VersaRails . . . . . . . . . . . . . . . . . . . . . . 6

Four-Post Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Rack Stabilizer Feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Recommended Tools and Supplies . . . . . . . . . . . . . . . . . . . . . . 7

RapidRails Rack Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . 8

VersaRails Rack Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Removing the Rack Doors . . . . . . . . . . . . . . . . . . . . . . . . . 10

Marking the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installing the Mounting Rails in the Rack. . . . . . . . . . . . . . . . . . 12

Installing and Removing Chassis Static Rail Modules . . . . . . . . . . . 14

Installing the System in the Rack . . . . . . . . . . . . . . . . . . . . . . 15

Installing the Releasable Tie Wraps . . . . . . . . . . . . . . . . . . . . 17

Removing the System From the Rack . . . . . . . . . . . . . . . . . . . . 18

Replacing the Rack Doors . . . . . . . . . . . . . . . . . . . . . . . . . 18

Two-Post Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Recommended Tools and Supplies . . . . . . . . . . . . . . . . . . . . . 19

Rack Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Installation Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Marking the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installing the Mounting Rails . . . . . . . . . . . . . . . . . . . . . . . . 22

Installing the System in the Rack . . . . . . . . . . . . . . . . . . . . . . 26

Installing the Releasable Tie Wraps . . . . . . . . . . . . . . . . . . . . 26

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4Contents

Figures

Figure 1-1. RapidRails Rack Kit Contents . . . . . . . . . . . . . 8

Figure 1-2. VersaRails Rack Kit Contents . . . . . . . . . . . . . 9

Figure 1-3. One Rack Unit . . . . . . . . . . . . . . . . . . . . . 10

Figure 1-4. Marking the Vertical Rails . . . . . . . . . . . . . . 11

Figure 1-5. Installing the RapidRails Mounting Rails . . . . . . . 13

Figure 1-6. Installing the VersaRails Mounting Rails . . . . . . . 14

Figure 1-7. Installing and Removing Static Rail Modules . . . . 15

Figure 1-8. Installing the System in the Rack . . . . . . . . . . . 16

Figure 1-9. Installing the Releasable Tie Wraps . . . . . . . . . 17

Figure 1-10. Two-Post Rack Kit Components . . . . . . . . . . . 19

Figure 1-11. Two-Post, Open-Frame Relay Rack Universal-Hole

Spacing . . . . . . . . . . . . . . . . . . . . . . . . 20

Figure 1-12. Two-Post, Open-Frame Relay Rack Wide-Hole

Spacing . . . . . . . . . . . . . . . . . . . . . . . . 21

Figure 1-13. Installing the Mounting Rails for Center-Mount

Configuration . . . . . . . . . . . . . . . . . . . . . 23

Figure 1-14. Configuring the Adjustable Mounting Bracket

for Flush-Mount Installation . . . . . . . . . . . . . 24

Figure 1-15. Installing the Mounting Rails for Flush-Mount

Configuration . . . . . . . . . . . . . . . . . . . . . 25

Rack Installation Guide 5

Safety Instructions

Use the following safety guidelines to ensure your own personal safety and to help protect your

system and working environment from potential damage. For complete safety information,

see the

Product Information

Guide

SAFETY: Rack Mounting of Systems

Observe the following precautions for rack stability and safety.

Systems are considered to be components in a rack. Thus, "component" refers to any system as well

as to various peripherals or supporting hardware.

CAUTION: Before installing systems in a rack, install front and side stabilizers on stand-alone racks

or the front stabilizer on racks joined to other racks. Failure to install stabilizers accordingly before

installing systems in a rack could cause the rack to tip over, potentially resulting in bodily injury under

certain circumstances. Therefore, always install the stabilizer(s) before installing components in the

rack.

CAUTION: After installing components in a rack, never pull more than one component out of the rack

on its slide assemblies at one time. The weight of more than one extended component could cause the

rack to tip over and injure someone.

NOTE: Your system is safety-certified as a free-standing unit and as a component for use in a rack

cabinet using the customer rack kit when both the rack cabinet and rack kit were designed for your

system. The installation of your system and rack kit in any other rack cabinet has not been approved

by any safety agencies. It is your responsibility to have the final combination of system and rack kit in a

cabinet evaluated for suitability by a certified safety agency. The manufacturer disclaims all warranties

and liability in connection with such combinations.

• System rack kits are intended to be installed in an approved rack by trained service

technicians. If you install the kit in any other rack, be sure that the rack meets the

specifications.

• Before working on the rack, make sure that the stabilizers are secured to the rack, and that

the full weight of the rack rests on the floor. Install front and side stabilizers on a single rack

or front stabilizers for joined multiple racks before working on the rack.

• Always load the rack from the bottom up, and load the heaviest item in the rack first.

• Make sure that the rack is level and stable before extending a component from the rack.

• Do not overload the AC power supply branch circuit that provides power to the rack.

The total rack load should not exceed 80 percent of the branch circuit rating.

• Ensure that proper airflow is provided to components in the rack.

• Do not step on or stand on any system/component when servicing other systems/components

in a rack.

6Rack Installation Guide

Installation Instructions

This installation guide provides instructions for trained service technicians installing one or more

systems in an open-frame relay rack or in a rack cabinet. The RapidRails™ rack kit can be installed

in all the system manufacturer's rack cabinets without tools, and the VersaRails™ rack kit can be

installed in most industry-standard rack cabinets. The procedures for installing both RapidRails

and VersaRails rack kits are similar. One rack kit is required for each system to be installed in the

rack cabinet.

This guide includes procedures for the following rack kits:

• RapidRails kit in a four-post rack cabinet

• VersaRails kit in a four-post rack cabinet

• Two-post kit (installed in either center-mount or flush-mount configuration)

Before You Begin

Before you begin installing your system in the rack, carefully read "Safety Instructions," found

earlier in this guide, as well as the safety instructions found in your

Product Information Guide

for additional information.

CAUTION: When installing multiple systems in a rack, complete all of the procedures for the current

system before attempting to install the next system.

CAUTION: Rack cabinets can be extremely heavy and move easily on their casters. They do not have

brakes. Use extreme caution while moving the rack cabinet. Retract the leveling feet when relocating

the rack cabinet. Avoid long or steep inclines or ramps where loss of cabinet control may occur. Extend

the leveling feet for support and to prevent the cabinet from rolling.

NOTE: For instructions on installing the system itself, see "Installing the System in the Rack."

Important Safety Information

Observe the safety precautions in the following subsections when installing your system in the rack.

CAUTION: You must strictly follow the procedures in this document to protect yourself as well as

others who may be involved. Your system may be very large and heavy and proper preparation and

planning are important to prevent injury to yourself and to others. This precaution becomes

increasingly important when systems are installed high up in the rack.

CAUTION: Do not install rack kit components designed for another system. Use only the rack kit for

your system. Using the rack kit for another system may result in damage to the system and personal

injury to yourself and to others.

Rack Requirements for VersaRails

NOTICE: The VersaRails rack kit is intended to be installed by trained service technicians in a rack

that meets the specifications of American National Standards Institute (ANSI)/Electronic Industries

Association (EIA) standard ANSI/EIA-310-D-92, International Electrotechnical Commission (IEC) 297, and

Deutsche Industrie Norm (DIN) 41494. One rack kit is required for each system that is installed in a rack.

Rack Installation Guide 7

Four-Post Rack Installation

Before attempting this installation, read through this entire procedure carefully.

Rack Stabilizer Feet

CAUTION: Before installing systems in a rack, install front and side stabilizers on stand-alone racks

or the front stabilizer on racks joined to other racks. Failure to install stabilizers accordingly before

installing systems in a rack could cause the rack to tip over, potentially resulting in bodily injury under

certain circumstances. Therefore, always install the stabilizer(s) before installing components in

the rack.

The stabilizer feet help prevent the rack from tipping over. See the documentation provided

with the rack cabinet for instructions on installing and anchoring the stabilizer feet.

Recommended Tools and Supplies

You may need the following items to install the system in a four-post rack cabinet:

• #2 Phillips screwdriver

• Masking tape or a felt-tip pen, for use in marking the mounting holes to be used

8Rack Installation Guide

RapidRails Rack Kit Contents

• One pair of RapidRails mounting rails

• Releasable tie wraps (2) (not shown in Figure 1-1)

Figure 1-1. RapidRails Rack Kit Contents

VersaRails Rack Kit Contents

• One pair of VersaRails mounting rails

• 10-32 x 0.5-inch flange-head Phillips screws (8)

• Releasable tie wraps (2) (not shown in Figure 1-2)

NOTE: The nonmetric screws described in illustrations and in procedural steps are identified by size and

number of threads per inch. For example, a #10 Phillips-head screw with 32 threads per inch is identified

as a 10-32 screw.

mounting rails (2)

releasable tie wrap

attachment points (2)

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