Duerkopp Adler 739 Handbuch

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Part 2: Installation Instructions

1.Delivery ....................................................... 3

2.Introduction .................................................... 3

3.Installation of sewing machine ........................................ 3

3.1 Removing of transport packaging ..................................... 3

3.2 Transport ................................................... 4

3.3 Adjustment of working height ....................................... 5

3.4 Installation of yarn stand .......................................... 6

3.5 Installation of suction unit ......................................... 7

3.6 Power connection .............................................. 8

3.6.1 Checking of power supply voltage .................................... 8

3.6.2 Connection to power supply ........................................ 8

3.6.3 Direction of motor rotation ......................................... 8

3.7 Pneumatic connection ........................................... 9

3.7.1 Connection to compressed air mainenance unit ............................ 9

3.7.2 Adjustment of operating pressure..................................... 10

3.8 Lubrication .................................................. 11

3.9. Sewing test run ............................................... 12

1. Delivery

The scope of delivery depends on your order.

Prior to installation, please check whether all required parts have been

supplied.

Equipment:

–1 yarn stand

–2 sewing machine head

–3 operating panel

–4 sewing lamp (optional)

–5 material clamp support

–6 material clamp (optional)

–7 waste bin with suction control

–8 drawer

–Separately packed small

components

2. Introduction

CAUTION!

The sewing machine must be installed by suitably trained specialised

personnel.

Work at electrical components must be carried out by electricians or

other suitably trained staff.

Prior to such work, always discconect unit from the power supply.

Always comply with the instructions given by the manufacturer of the

step motors in the enclosed operating manual.

3. Installation of sewing machine

3.1 Removing of transport packaging

–Remove transport packaging and securing devices at the sewing

machine head.

2-3

3.2 Transport

The unit is equipped with four castors for easy mobility within your

premises.

Caution!

Prior to the commissioning of the sewing unit, slide the rubber caps 1

over the feet of the frame.

For the operation of the sewing machine, the castors 2 must be lifted

so that the unit is standing on its feet.

–Lower the castors to transport the unit within your premises by

turing the set screws 3 anticlockwise.

For transport, ensure that the frame feet 1 are sufficiently lifted

from the ground.

–After transport, lower the sewing machine until it stands firmly on

its feet

by turning the set screws 3 in clockwise direction.

2-4

32 1

3.3 Adjustment of working height

The working table can be adjusted continuously to a height between

820 mm and 1080 mm. Upon delivery, the sewing unit is set to the

lowest working height.

To adjust the working height, proceed as follows:

–Loosen locking screws 1, 2, 3 and 4 at the struts of the frame.

–Adjust working height to desired level by using suitable tools.

To prevent jamming, simultaneously lift table at both sides.

–Tighten locking screws 1, 2, 3 and 4 at the struts

2-5

43 2 1

3.4 Installation of yarn stand

Ensure that the yarn stand 4 and the unwinding bracket 3 are

positioned at the maximum possible distance from each other and

vertically aligned.

–Insert yarn stand 2 in hole 1 and secure with nuts and washers.

–Mount and align yarn stand 3 and unwinding bracket 4 as shown in

the above figure.

2-6

243

3.5 Installation of suction unit

The suction unit consists of a waste bin 1, the vacuum valve 2, the

suction hose 3 and the vacuum hose 4. The device ensures that

cut-offs are constantly removed from the edge cutter.

The suction unit is equipped with adapters for connection to the

vacuum unit in the premises. If there is no such unit, install the

centrifugal blower 10, which is available as an optional device.

–Place waste bin 1 behind the sewing unit.

–Push suction hose 3 onto the suction connectors below the table

top.

–Connect the other end of the suction hose 5 to the socket 6 of the

waste bin.

–Insert vacuum hose 4 into the socket 7 and connect the other end

of the hose to the internal vacuum unit or a centrifugal blower.

–Connect control hose 9 to pneumatic cylinder 8.

2-7

43 2 1 47 98 6

3.6 Power connection

CAUTION!

Work at electrical components must be carried out

by electricians or other suitably trained staff.

Prior to such work, always disconnect unit from the power supply.

Always comply with the instructions given by the manufacturer of the

step motors in the enclosed operating manual.

3.6.1 Checking of power supply voltage

CAUTION!

The nominal voltage indicated at the type plate and the power supply

voltage must correspond!

Type plate at Efka control unit.

3.6.2 Connection to power supply

–Plug in power plug.

3.6.3 Direction of motor rotation

–The sewing machine is equipped with state-of-the art step motors.

It is therefore not necessary to test the motors as regards their

direction of rotation, as it is automatically set by the control system.

2-8

3.7 Pneumatic connection

3.7.1 Connection to compressed air maintenance unit

For the operation of the pneumatic devices, the sewing machine must

be supplied with dry compressed air.

CAUTION!

To cater for correct pneumatic control processes, the compressed air

supply must be set up as follows:

“At the moment of max. air consumption, the minimum operating

pressure may not be below 5 bar.”

The supplied compressed air may not contain any lubricants. After the

air has passed the filters, cleaned compressed air is brought to the

machine for the blowing out of sewing pieces.

If the air were to contain lubricants, they would contaminate the sewing

part and result in disruptions.

–Connect compressed air maintenance unit 2 to the maintenance

unit by means of the connecting hose (Ø = 9 mm) and the G1/4"

hose coupling.

–

Pneumatic connection set

The pneumatic connection set is available as item no. 0797 003031

and is a pneumatic adapter set for frames with compressed air

maintenance units.

It contains the following components:

- connecting hose, 5 m long, (Ø=9mm)

- hose socket and connectors

- coupling socket and plug

2-9

3.7.2 Adjustment of operating pressure

The operating pressure of the sewing machine is 6 bar.

This pressure is displayed on manometer 2.

–To adjust the operating pressure, pull handle 1 up and turn.

Increase pressure = turn handle 1 clockwise

Reduce pressure = turn handle 1 anticlockwise

2-10

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