Duratuf TUF 500 Bedienungsanleitung

Quality –Made Affordable

ASSEMBLY INSTRUCTIONS

TUF 500

BASE SIZE 1980mm x 1690mm

Tools Required:

Before you start:

Safety:

Select your site:

 Drill

 Drill Bit 3.5mm

 Drill Bit 6mm (for clear roof panel only)

 Riveter

 Hammer

 Nail Punch

 Tape Measure

 Ladder or Saw stool

 String Line

 Masonry Drill and 10mm Masonry Bit (for Bolt Down Kit only)

 Read all instructions carefully.

 Identify all parts and check quantities against checklist.

 If you are making your own floor refer to Raised Base Plate section now.

 Do not attempt to build your shed in high winds.

 Beware of sharp edges.

 Protect your eyes and ears.

 Use electric tools with care. Use a Safety Trip Switch.

 It is easier and quicker if this shed is erected by two people.

 Your shed must be level. Achieve this by either levelling the ground or by using blocks.

 If you shed is to be positioned on wet or damp ground, we recommend that your shed is raised up

off the ground slightly.

ASSEMBLY INSTRUCTIONS

QTY LENGTH

CHECKED

OUT

CHECKED IN

4 1.890

2 1.890

1 1.890

2 1.890

2 1.980 Front & Back

2 1.690 Ends

1 1.980 Back

1 1.980 Front

2 1.690 Ends

4 1.810 Studs

2 1.833 Studs

2 1.600 45 x 45 H1

1 0.106 45 x 45 H1

1 0.823 45 x 45 H1

1 1.890 45 x 45 H1

SECURITY

2 Latches

COLOUR: ___________________ INV #:_______________

Folded Roof Sheets

Roof Sheet Or

ROOF SIZE: 2.010 x 1.890

TUF 500 PARTS LIST

1/2 Wall Sheets

TIMBER

Wall Sheets

Corner Wall Sheets

Door

DESCRIPTION

Clear Roof Panel

3/4 Front Wall Sheet (D008)

Back Wall Nog

Front Right Nog

End Wall Nogs

BASE PLATES

- Red 70 x 45 H1

PACKED BY:

DATE: / /

Touch-up Paint & Brush

Hardware Pack

1.890

2.000

Clear Panel Hardware Pack

BASE SIZE: 1.980 x 1.690

TOP PLATES

1.980

Top Plate Flashing

- Green 45 x 45 H4

- Red 45 x 45 H1

Door Jambs

FLASHINGS

- Red 45 x 45 H1

- Blue 45 x 45 H1

- Yellow 45 x 45 H1

Front Left Nog

2.010

Roof Flashing

Assembly Instructions

Clear Panel Brace

Note: For sheds being positioned on a Purpose Built Floor, shorten Studs

by 30mm now (Refer to Floor Section).

Step 1: Select one End Base Plate 1.690m (Green), one End Top Plate

1.690m (Red) and two Studs (Yellow). Lay out on flat surface and nail

together using two 75mm nails per join (fig. 1). Repeat with the other

end frame.

Step 2: Select Back and Front Base Plates 1.980m (Green), Back Top Plate

1.980m (Red) and Front Top Plate (70x45mm). With one End Frame

lying on the ground, nail plates to frame, two 75mm nails per join.

Ensure Green joins to Green and Red joins to Red. See (fig. 2) for

nailing detail on Top Front Plate (70x45mm).

Step 3: Position remaining End Frame on top of plates. While someone sup-

ports frame, nail in place using two 75mm nails per join.

Step 4: Carefully roll frame over onto its base. Nail on Back and End Wall

Nogs .882m above the top of the Bottom plate. If fitting a Duratuf

Floor, fit Floor Joists now. Evenly space joists and nail in place using

three 75mm nails per end. Nail Front wall Studs (Blue) using Front

Wall Nogs to get correct position, Nail remaining Front Wall Nogs in

centrally (this may be easier if the frame is rolled onto its Front wall).

Step 5: Fit front Top Plate Flashing centrally on Front Top Plate using four

30mm Clouts. Position Flashing so that the widest lip is on top.

TUF 500 TIMBER FRAME

fig. 1 fig. 2

YELLOW

BLUE

YELLOW

1.810

YELLOW

BLUE

Top Plate

Flashing

TUF 500 WALL CLADDING

fig. 1 fig. 2

To Avoid Corrosion:

Where at all possible try not to trap metal filings between two sheets. Remove all metal filings before riveting.

Carbon in pencils reacts with the Zinc/Aluminium coating on steel. Use ink to mark steel.

Step 1: Door Jambs: Position left hand Door Jamb Flashing at

correct measurement from left (cladding detail) and nail

to Top Plate using a 30mm clout. Do not fit 50mm nails at

this stage. Pre-drill holes to make nailing easier (fig. 1).

Position Door Jamb Flashing and nail at the bottom. Posi-

tion right hand Door Jamb Flashing 903mm from left

hand Door Jamb Flashing (cladding detail) and nail in

place.

903mm180mm

D008

CLADDING DETAIL

Birds Eye View

FRONT VIEW

DOOR JAMB

FLASHING

TUF 500 WALL CLADDING

Birds Eye View

D008

= Rivet = 30mm Clout

Step 2: NOTE: It is very important that the Wall

Sheets are positioned exactly as shown in

the cladding detail diagram on the previous

page.

Position Corner Wall Sheets. Check that the

Lip is on the correct side of the sheet. While

holding Corner Wall Sheet flush with the top

of the Top Plate, nail to plate using only one

30mm clout top and bottom.

Step 3: Select Wall Sheet marked D008. Position at

right hand side of doorway. Rivet to Corner

Wall Sheet, one rivet top and bottom. Posi-

tion and rivet in place all remaining Wall

Sheets ensuring they overlap correctly.

While holding Front Wall Sheets up against

Top Plate Flashing, nail to top and bottom

plates using 30mm clouts.

Step 5: Drill a hole through Door Jamb Flashings

and Wall Sheets top and bottom. Nail with

50mm nails (fig. 1).

Nail left hand Door Jamb Flashing to Stud

using three 30mm Clouts at equal spacings

(fig. 1). Beside each 30mm Clout, rivet

Door Jamb Flashing to Rib. Repeat with

right hand Door Jamb Flashing.

Step 4: Nail Wall Sheets to Plates, two 30mm Clouts per pan top and bottom.

Nail Wall Sheets to Wall Nogs, one clout per pan.

TUF 500 ROOF

fig. 1

Step 2: Position Roof so that the front overhang measures

140mm. Rivet roof to wall sheets using one rivet

every second Rib. Repeat at the other end ensuring

overhang measures 140mm.

Step 4: Fit Roof Flashing as shown. When posi-

tioned correctly rivet through Roof Flashing

into Roof Sheet joins.

Step 1: Note: Condensation can form on the under side of shed roof. If building paper is required, fit now.

Building paper will need to be supported by netting or roofing twine.

Standard Roof: Position Roof Sheets as shown in fig 1. Make sure sheet joins at the back are flush. Riv-

et sheet joins, one rivet 200mm back from edge front and back. Fit two more rivets evenly spaced in centre of

each join.

Step 1a: Roof with Clear Panel: Refer Next Page

Step 3: Line up ribs on the roof with ribs on the

walls. While someone holds the Front Plate

straight, nail the roof to Top Plate using

one 40mm Weatherseal nail beside each

rib. Repeat at the back.

Step 3a: Roof with Clear Panel: Refer next page

Sealed Rivet

Steel Washer

Clear Roof Panel

Steel

fig. 2

TUF 500 CLEAR ROOF PANEL (Optional)

Clear Panel Brace

Roof with Clear Panel:

Handle Clear Panel with care. The Clear Panel will crack if not fitted correctly.

Riveting: Pre-drill 3.3mm hole through Clear Panel and steel.

Nailing: Pre-drill a 6mm hole through Clear Panel. Hammer in nails with caution.

Step 1a: Pre-drill hole in V at both ends of Clear Panel Brace. Position Clear Panel Brace centrally on Top End

Plates and nail in place using a 30mm clout each end (fig. 3).

Position Roof Sheets as shown in fig.1. When fitting Clear Panel ensure it OVERLAPS Roof Sheets. Rivet

sheet joins, one rivet 200mm from edge front and back. When riveting Clear Panel to Roof Sheets use

sealed rivet with steel washer (fig. 2). Fit two more rivets evenly spaced in centre of each join.

Step 2a: Rivet Clear Panel Brace to the Clear Panel, pre-drill holes from underneath then rivet down from on top using

sealed rivets with Steel Washers. For riveting detail see fig. 4.

= Rivet = Rivet with steel washer

Clear Roof Panel

fig. 4

fig. 3

TUF 500 DOOR

Step 1: Place shed in final position. Check diagonal

measurements are equal and shed is level

before fitting door.

Step 2:Hold Door in position (approximately 5mm

down from Top Plate Flashing) and fit one rivet to top

hinge. While still holding in position fit one rivet to bottom

hinge.

Step 3:

Close door and check it fits correctly. If not, drill

out rivets and make necessary adjustments. Fit

remaining rivets to all three hinges.

Step 4: Using rivets attach padbolt as shown.

NOTE: If shed has an optional security upgrade, please use Security door instructions on next page.

Step 4: Slide the latch on to the handle shaft. Enter shed,

close door and adjust latch so it is snug with the stud

at the side of the door. Tighten up bolt on latch.

Note: Repeat Step 4 for second door handle if double security doors.

FORTRESS SECURITY DOOR (Optional)

Step 1: Place shed in final position. Check diagonal meas-

urements are equal and shed is level before fitting

door.

Step 2: Hold Door in

position (approximately

5mm down from Top

Plate Flashing) and fit

one rivet to top hinge.

While still holding in

position fit one rivet to

bottom hinge.

Step 3: Close door and check it fits correctly. If

not, drill out rivets and make necessary adjust-

ments. Fit remaining rivets to all three hinges.

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