Eaton EasyControl EC4-200 Bedienungsanleitung

10/10 MN05003003Z-EN

replaces 01/08 AWB2724-1584GB

User Manual

Programmable Logic Controller

easyControl EC4-200

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All brand and product names are trademarks or registered

trademarks of the owner concerned.

Emergency On Call Service

Please call your local representative:

http://www.eaton.com/moeller/aftersales

Hotline After Sales Service:

+49 (0) 180 5 223822 (de, en)

[email protected]

Original Operating Instructions

The German-language edition of this document is the original

operating manual.

Translation of the original operating manual

All editions of this document other than those in German language

are translations of the original German manual.

1st edition 2006, edition date 09/06

2nd edition 12/06

3rd edition 03/07

4th edition 01/08

5th edition 10/10

See revision protocol in the “About this manual“ chapter

Author: Peter Roersch

Production: Thomas Kracht, Barbara Petrick

Translation: OneWord

No part of this manual may be reproduced in any form

(printed, photocopy, microfilm or any other process) or processed,

duplicated or distributed by means of electronic systems without

written permission of Eaton Industries GmbH, Bonn.

Subject to alteration without notice.

Before commencing the installation

• Disconnect the power supply of the device.

• Ensure that devices cannot be accidentally restarted.

• Verify isolation from the supply.

• Earth and short circuit.

• Cover or enclose neighbouring units that are live.

• Follow the engineering instructions (AWA) of the

device concerned.

• Only suitably qualified personnel in accordance with

EN 50110-1/-2 (VDE 0105 Part 100) may work on

this device/system.

• Before installation and before touching the device ensure

that you are free of electrostatic charge.

• The functional earth (FE) must be connected to the protective

earth (PE) or to the potential equalisation. The system installer

is responsible for implementing this connection.

• Connecting cables and signal lines should be installed so

that inductive or capacitive interference does not impair the

automation functions.

• Install automation devices and related operating elements in

such a way that they are well protected against unintentional

operation.

• Suitable safety hardware and software measures should be

implemented for the I/O interface so that a line or wire

breakage on the signal side does not result in undefined

states in the automation devices.

• Ensure a reliable electrical isolation of the low voltage for the

24 volt supply. Only use power supply units complying with

IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.

• Deviations of the mains voltage from the rated value must

not exceed the tolerance limits given in the specifications,

otherwise this may cause malfunction and dangerous

operation.

• Emergency stop devices complying with IEC/EN 60204-1 must

be effective in all operating modes of the automation devices.

Unlatching the emergency-stop devices must not cause restart.

• Devices that are designed for mounting in housings or control

cabinets must only be operated and controlled after they have

been installed with the housing closed. Desktop or portable

units must only be operated and controlled in enclosed

housings.

• Measures should be taken to ensure the proper restart of

programs interrupted after a voltage dip or failure. This should

not cause dangerous operating states even for a short time.

If necessary, emergency-stop devices should be implemented.

• Wherever faults in the automation system may cause

damage to persons or property, external measures must be

implemented to ensure a safe operating state in the event of

a fault or malfunction (for example, by means of separate limit

switches, mechanical interlocks etc.).

Eaton Industries GmbH

Safety instructions

Danger!

Dangerous electrical voltage!

10/10 MN05003003Z-EN

About this manual 7

List of revisions 7

Additional documentation 7

Reading conventions 8

1 Device application 9

EC4-200 part number overview 9

2 Setup 11

Inputs 11

– Function and cursor buttons as inputs 12

– Diagnostics inputs 12

– Inputs for high-speed counters 12

Outputs 13

Memory card (MCC) 13

– Memory card data 13

– Data access on the memory card 13

RUN/STOP/SF and CAN/NET LEDs 13

Real-time clock 14

Interfaces 14

– Programming interface for connection to a PC 14

– Multi-function interface (MFI) 14

– Cable connections 15

CAN/easyNet interfaces 16

3 Expansion units 17

Inputs 17

– Diagnostics inputs 17

Outputs 17

4 Mounting 19

Mounting on top-hat rail 19

Mounting on mounting plate 19

5 Installation 21

Connecting the power supply 21

Connecting digital inputs 21

Connecting analog inputs 21

– Setpoint potentiometers connection 22

– Temperature sensor connection 22

– Connecting the 20 mA sensor 22

Connecting a pulse transmitter/incremental encoder 23

– Connecting pulse transmitter 23

– Connecting the incremental encoder 23

Connecting outputs 24

– Connect relay outputs 24

– Connecting transistor outputs 25

– Connecting the analog output 26

Memory card, CAN/easyNet, PC connection 27

– Fitting or removing the memory card 27

– CAN/easyNet, PC connection 27

Connecting expansion devices/network modules 28

– Local expansion 28

– Remote expansion 28

Contents

Contents 10/10 MN05003003Z-EN

6Operation 29

Keypad 29

Selecting menus and entering values 29

Selecting or toggling between menu items 29

– Cursor display 29

– Setting values 29

Choosing the main and system menu 30

– Status display 30

– Status display with time 30

Menu structure 31

– Main menu without password protection 31

– Main menu with password protection 32

– System menu 32

– System menu 33

7 Description of settings 35

Password protection 35

– Password setup 35

– Selecting the scope of the password 35

– Activating the password 35

– Access with password protection 35

– Changing or deleting the password range 36

Changing the menu language 37

Setting date and time 37

Startup behaviour 37

– Setting the startup behaviour 37

Setting LCD contrast and backlight 38

8 Configuration of the inputs/outputs (I/O) 39

Representation of the inputs/outputs in the configuration 39

Displaying the local inputs/outputs 39

Changing the folder function 39

Displaying the inputs/outputs of the expansion devices 40

9Operation 41

General 41

– Overview of memory sizes 41

– Memory definition 41

Startup behaviour 41

– Startup behaviour with boot project on the memory

card 41

Setting the startup behaviour in the programming

software 43

Program START/STOP 43

– Program start (STOP lRUN) 43

– Behaviour after shutdown/interruption of the power

supply 43

–Programstop(RUNlSTOP) 43

– Starting/stopping the program via external switch 44

Program processing and system time 44

Cycle time monitoring 44

Reset 44

– Warm reset 44

– Cold reset 44

–HardReset 44

– Restoring factory settings (factory set) 44

– Behaviour of variables after Reset 45

10/10 MN05003003Z-EN Contents

Test and commissioning 45

– Breakpoint/single-step mode 45

– Single-cycle mode 45

– Forcing variables and inputs/outputs (Forcing) 45

– Status display in the programming software 45

High-speed counters (Counter) 45

– Counter functions (inputs/outputs) 46

Incremental input 47

– Explanation of the input/output signals (I/Q) 47

– Overview of input/output signals (I/Q) 48

– Functions of the input/output signals 48

– Referencing 48

System events 49

– START, COLD START, WARM START, STOP 49

– Interrupt inputs I1 … I4 50

– Counter interrupt 50

– Timer interrupt 50

Interrupt processing 52

– Steps for interrupt processing 52

– Example of interrupt processing 52

Direct I/O access 53

– Description of functions 53

Error code for “direct I/O access” 54

Generating and transferring a boot project 55

– Storing a boot project on a memory card 55

– Boot project and operating system (OS) on memory

card 55

– Erase boot project 55

Download/update operating system 56

– Transferring the operating system from the PC to the

PLC 56

– Transferring the OS from PC to the memory card 57

– Transferring the OS from the memory card to the

controller 57

10 Browser commands 59

– Setting Ethernet parameters 59

Description of important Browser commands 60

– canload 60

– setrtc 60

11 Libraries, function blocks and functions 61

Using libraries 61

Installing additional system libraries 61

EC4-200 specific functions 62

– EC_Util.lib library 62

– EC_Visu.lib/EC_Visu2.lib library 62

12 Connection setup PC – EC4-200 63

Connection setup via RS232 63

Defining/changing the PC’s communication settings 63

Changing the communication parameters (baud rate) of

the CPU 64

Connection setup via Ethernet 64

Scan/Modify the IP address 66

Contents 10/10 MN05003003Z-EN

13 Defining system parameters via the STARTUP.INI file 67

Overview 67

Structure of the INI file 67

Creating the Startup.INI file 67

Switching on the PLC with the fitted memory card

containing the Startup.INI file 67

Changing settings 68

Deleting the Startup.INI file 68

14 Programming:via a CANopen network (Routing) 69

Prerequisites 69

Routing features of the controller 69

Routing through XC200 69

Notes on routing 70

Setting the node ID/routing ID 70

Setting the master station 71

Setting the device station 71

PLC combinations for routing 72

15 RS232 interface in Transparent mode 73

16 Interactive display 75

Display form 75

– Switching between Status display and Entry/output

mode 75

– Function/function block overview 76

Description of important functions / function blocks 77

– FUNCTION Disp_EnableDisplay: BOOL (*Changing

Status display <-> Entry/output mode*) 77

– General programming procedure 80

– Example of text and values output 81

– Example of a screen output with texts and value

entries 83

Multifunction display MFD-CP4 on the EC4-200 86

–MFDsetup 86

17 EC4-200 network modules 87

EASY205-ASI 87

– Cyclic data exchange 87

– Configuration 88

– Setting the station address 88

EASY221-CO, EASY204-DP, EASY222-DN 88

– Cyclic data exchange 88

– Configuration 89

– Setting the station address 89

– Acyclic data exchange 89

10/10 MN05003003Z-EN Contents

Appendix 93

Network CAN/easyNet 93

– Accessories 93

Example program for PLC START/STOP using external

switch 94

easy800-PC-CAB connection cable 95

Dimensions and weight 95

Technical data 96

– Transistor outputs 101

– Analog output 103

Character sets 104

Index 107

hThe previous Chapter 17: "The easyNet network" and

Chapter 18: "Programming via easyNet (routing)“ are

omitted.

You will find this information in far greater detail in the

manual MN05006004Z-EN (previously 08/07 AWB2786-

1593) "Data transfer between easy and IEC PLCs

(easyNet)".

10/10 MN05003003Z-EN

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