Eaton 91PS Bedienungsanleitung

SAFETY AND INSTALLATION

QUICK GUIDE

Eaton 91PS/93PS UPS

8-10 kW 400V

DOWNLOAD FULL USER’S AND INSTALLATION

GUIDE AT WWW.EATON.EU/93PS

100%0 % 20 % 40% 60% 80 %

95 %

950 mm

750 mm

335 mm

0 ºC 10 ºC 20 ºC 30 ºC 40 ºC 50 ºC-10 ºC

P-164000692

1 3 5 7 9 11

2 4 6 8 10 12 14

16 15

TB20

NO NC

1 2 3 4 1 2 3 4

1110

1 3 5 7 9

2 4 6 8

NO NC

93PS 91PS

NO NC

123

NO NC

Rev. 2

BLUEBEADSIN

ARROWINDICATES

CONTAINERWAS

TIPPEDOR

MISHANDLED

MADEINU.S.A.

14.1

7.5

14.2 14.3

14.4

14.5

14.6

14.814.7

15.1

15.2

93PS

91PS

CONTENTS

EN Safety and Installation Quick Guide

DE Schnellanleitung für Sicherheit und Installation

FR Guide rapide de sécurité et d’installation

FI Turvallisuus- ja asennuspikaopas

SV Snabbguide för säkerhet och installation

NO Hurtigveiledning for sikkerhets or installasjon

DA Hurtig sikkerheds- of installationsvejledning

RU Kpatkoe руководство по технике безопасности и установке

NL Verkorte handleidingvoor veiligheid en installatie

ES Guía rápida de instalación y seguridad

CS Rychlá bezpečnostní a instalační příručka

PL Skrócona instrukcja bezpieczeństwa i montażu

IT Guida rapida all’installazione e informazioni sulla sicurezza

13.213.1

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<80°

DANGER

Important safety instructions!

Keep these instructions!

This document provides important safety instructions and a short instruction for how to

examine the UPS delivery and how to install the UPS. This quick guide is only meant to be

used as an installation checklist on site.

The intended audience of this document is experienced professionals who plan and do the

installation of the UPS.

DANGER

Before you do work on the UPS, read the full installation instructions provided in the

Eaton 91PS/93PS 8-10 kW UPS User’s and Installation Guide.

The full instructions are available for download at www.eaton.eu/93ps.

Operations inside the UPS must be done by an authorized Eaton Customer Service

Engineer or by qualified service personnel authorized by Eaton. There are no user-

serviceable parts inside the UPS.

The UPS operates with mains, battery or bypass power. It contains components that carry

high currents and voltage. A correctly installed enclosure is earthed and IP20 rated against

electric shock and unwanted objects. The UPS is a sophisticated power system and only

qualified personnel can install and service it.

DANGER

This UPS carries lethal voltages.

Batteries present a risk of electrical shock or burn from high short circuit current. Obey

proper precautions.

Batteries may contain HIGH VOLTAGES, and CORROSIVE, TOXIC and EXPLOSIVE

substances. Because of the battery string the output receptacles may carry high voltage

even when the AC supply is not connected to the UPS. Read the shutdown instructions in

the User’s and Installation Guide.

WARNING

The UPS is powered by its own energy source (batteries). The output terminals may be

energized even when the UPS is disconnected from an AC source. To reduce the risk of

fire or electric shock, install this UPS in a temperature and humidity controlled, indoor

environment that is free of conductive contaminants.

WARNING

The ambient temperature must not exceed 40 °C (104 °F) non-condensing conditions. Do

not operate the UPS near water or excessive humidity (95% relative humidity maximum).

The system is not intended for outdoor use.

Before you start any installation or service work, make sure that all AC and DC power

sources are disconnected. Power may come from multiple sources. Also, ensure system

grounding / PE continuity.

In a parallel system, the output terminals may be energized even when the UPS is turned

off.

Electric energy hazard. To avoid injury, do not attempt to alter any battery wiring or

connectors.

IMPORTANT: Make sure that you disconnect all battery strings before installation.

CAUTION

Only qualified service personnel knowledgeable of batteries and the required precautions

can do installation or service work on batteries. Installation and service work on batteries

is live-line working and requires the use of voltage tools. Keep unauthorized personnel

away from the batteries.

Before you install or replace batteries, consider all the warnings, cautions, and notes

concerning appropriate handling. Do not disconnect the batteries when the UPS is in the

Battery mode.

Make sure that your replacement batteries are of the same number and type as the

battery that was originally installed in the UPS. See more accurate instructions on the

UPS.

Before you connect or disconnect battery terminals, disconnect the charging source by

opening the corresponding battery circuit breaker.

Examine if the battery is inadvertently grounded. If it is, remove the source of the ground.

Contacting any part of a grounded battery can cause a risk of electric shock.

Discard batteries according to your local disposal requirements.

Do not discard batteries in a fire. When exposed to flame, batteries may explode.

To reduce the risk of a fire, connect only to a circuit that has a circuit breaker that is rated

in accordance with the national and local installation rules and UPS installation

instructions.

To ensure proper cooling airflow and to protect personnel from dangerous voltages inside

the unit, keep the UPS door closed and the front panels installed.

Do not install or operate the UPS system close to gas or electric heat sources.

Keep the operating environment within the parameters stated in this document. Keep the

surroundings of the UPS uncluttered, clean, and free from excess moisture.

Obey all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of

the equipment.

The Eaton® 91PS/93PS 8-10 kW uninterruptible power supply (UPS) is a true online,

continuous-duty, transformerless, double-conversion, solid-state, three-phase or single-

phase system that supplies conditioned and uninterruptible AC power to critical load and

protects it from power failures. The UPS system is housed in a single, free-standing

cabinet with safety shields behind the door for protection against hazardous voltage. One

UPS frame has a 10 kW centralized system static bypass rating.

The main parts of the 91PS/93PS 8-10 kW UPS are shown in illustration 1. The main parts

are as follows:

1. Control panel

2. Door latch

3. Communications area

4. Battery breaker

5. Internal battery

6. Switches

7. Client connections

DANGER

This UPS carries lethal voltages.

Operations inside the UPS must be done by an authorized Eaton Customer Service

Engineer or by qualified service personnel authorized by Eaton. There are no user-

serviceable parts inside the UPS.

For complete safety instructions, refer to the Eaton 91PS/93PS 8-10 kW UPS User’s and

Installation Guide.

The UPS must be installed according to the recommendations in the Eaton 91PS/93PS 8-

10 kW UPS User’s and Installation Guide.

Use the following basic sequence of steps to install the UPS:

1. Make an installation plan for the UPS system.

2. Prepare your site for the UPS system.

3. Inspect and unpack the UPS cabinet.

4. Unload and install the UPS cabinet and wire the system.

5. Complete the installation checklist.

6. Have authorized service personnel perform the preliminary operational checks and start

up.

NOTE: Startup and operational checks must be done by an authorized Eaton Customer

Service Engineer or by qualified service personnel authorized by Eaton, or the warranty

terms specified in the Warranty become void.

Before you install the UPS system, read and understand how these instructions apply to

the system that you are going to install. Use the procedures and illustrations provided to

create a logical plan for installing the system.

For the UPS system to operate at peak efficiency, the installation site must meet the

environmental parameters outlined in the Eaton 91PS/93PS 8-10 kW UPS User’s and

Installation Guide.

The installation environment must meet the UPS weight and size requirements provided in

Tables 1 and 2.

The dimensions of the UPS cabinet are shown in illustration 2.

Table 1. UPS cabinet weights with cardboard packaging

8-10 kW

Shipping weight with batteries 188 kg

Installed weight with batteries 163 kg

Shipping weight without batteries

98 kg

Installed weight without batteries 73 kg

Floor loading 700 kg/m2

Note: Maximum number of internal batteries are included.

The UPS cabinets use forced air cooling to regulate internal component temperature. By

default, air inlets are in the front of the cabinet and outlets are in the back, see

illustration 4. Allow clearance in front of and behind each cabinet for proper air circulation.

Make sure that the cooling air that enters the UPS does not exceed +40 °C. For ventilation

requirements, refer to the Eaton 91PS/93PS 8-10 kW UPS User’s and Installation Guide.

Table 2. UPS cabinet minimum clearances

8-10 kW

From the top of the cabinet 500 mm

From the front of the cabinet 500 mm

From the back of the cabinet 150 mm

From the side of the cabinet 0 mm (500 mm) *

Note: No side clearance required if the unit can be pulled out for side access.

This requires approximately 1,5 m increase to power and signal cable lengths.

The recommended ambient operating temperature and humidity for the UPS system is

shown in illustration 3. An ambient temperature from +20 °C to +25 °C is recommended to

achieve a long life of VRLA batteries.

Table 3. Minimum recommended multi-core cable and fuse sizes for rectifier and bypass input and

UPS output cables (3 phase input, 3 phase output models)

UPS rating (kW) 8 10

Cable [mm

] *

4x2.5 4x4

Rectifier fuse [A] 16 20

Bypass fuse [A] 16 20

PE cable [mm2] 2.5 4

Maximum conductor cross section Solid/stranded wire 16 mm2

Stranded wire with ferrule: 10 mm2

Tightening torque [Nm]

1.6 Nm (L, N)

10 Nm for 16-35 mm2wire (PE)

6 Nm for 4-10mm

wire (PE)

*Minimum recommended

Table 4. Minimum recommended multi-core cable and fuse sizes for rectifier input, bypass input and

UPS output cables (3 phase input, 1 phase output)

UPS rating (kW) 8 10

Rectifier input, cable [mm

] *

3x2.5 3x4

Rectifier fuse [A] 16 20

Rectifier input, PE cable [mm2] 2.5 4

Bypass input and UPS output, cable

[mm2] * 10 16

Bypass fuse [A] 50 63

Bypass input and UPS output, PE

cable [mm2] 10 16

Maximum conductor cross section Solid/stranded wire 50 mm2

Stranded wire with ferrule: 35 mm2

Tightening torque [Nm]

3.5 Nm (L, N)

10 Nm for 16-35 mm2wire (PE)

6 Nm for 4-10mm

wire (PE)

*Minimum recommended

Table 5. Minimum recommended multi-core cable and fuse sizes for rectifier and bypass input and

UPS output cables (1 phase input, 1 phase output)

UPS rating (kW) 8 10

Cable [mm2] * 10 16

UPS rating (kW) 8 10

Rectifier fuse [A] 50 63

Bypass fuse [A] 50 63

PE cable [mm

]

10 16

Maximum conductor cross section Solid/stranded wire 50 mm2

Stranded wire with ferrule: 35 mm2

Tightening torque [Nm]

3.5 Nm (L, N)

10 Nm for 16-35 mm2wire (PE)

6 Nm for 4-10mm

wire (PE)

*Minimum recommended

CAUTION

Make sure that prospective short-circuit current resulting at the UPS input terminals is

equal or less than conditional short-circuit current declared on the type plate of the UPS.

Table 6. Minimum recommended cable and fuse sizes for external battery bank

UPS rating (kW) 8 10

Pos. & neg. line [mm2] * 10 10

Battery fuse [A] 32 32

PE cable [mm

]

10 10

Maximum conductor cross section

Solid wire: 25 mm2

Stranded wire with ferrule: 16 mm2

Tightening torque [Nm]

3 Nm (Pos. & Neg. line)

10 Nm for 16-35 mm2wire (PE)

6 Nm for 4-10mm

wire (PE)

* Minimum recommended

For information on rated and maximum currents for rated power and voltage, refer to the

Eaton 91PS/93PS 8-10 kW UPS User’s and Installation Guide.

NOTE: External overcurrent protection is not provided by this product, but is required by

codes. Refer to the previous tables for wiring requirements. If a lockable output disconnect

is required, it must be supplied by the user.

Action Yes/No

All packing materials and restraints are removed from each cabinet.

Each cabinet in the UPS system is placed in its installed location.

A cabinet grounding kit / mounting kit is installed between any cabinets that are bolted

together.

All conduits and cables are properly routed to the UPS and any ancillary cabinets.

All power cables are properly sized and terminated.

Neutral conductors are installed and bonded to ground according to the requirements.

A ground conductor is properly installed.

Battery cables are terminated and connected to battery connectors.

Battery Shunt trip and Aux contact signal wiring is connected from the UPS to the battery

breaker.

LAN drops are installed.

All LAN connections are completed.

Air conditioning equipment is installed and operating correctly.

The area around the installed UPS system is clean and dust-free (it is recommended that

the UPS is installed on a level floor suitable for computer or electronic equipment).

There is adequate workspace around the UPS and other cabinets.

Adequate lighting is provided around all the UPS equipment.

A 230 VAC service outlet is located within 7.5 meters of the UPS equipment.

The Remote Emergency Power-off (REPO) device is mounted in its installed location

and its wiring is terminated inside the UPS cabinet.

If EPO is used in the NC configuration, a jumper is installed on the EPO between pins 1

and 2.

(OPTIONAL) Alarm relays and signal outputs are wired appropriately.

(OPTIONAL) A remote battery disconnect control is mounted in its installed location and

its wiring is terminated inside the UPS and battery cabinet.

(OPTIONAL) Accessories are mounted in their installed locations and their wiring is

terminated inside the UPS cabinet.

Start-up and operational checks are done by an authorized Eaton Customer Service

Engineer or by a qualified service engineer authorized by Eaton.

The unpacking and unloading of the UPS is shown in illustrations 14.1-14.8.

Before you start to unpack and unload the UPS, examine the TipNTell and DropNTell

indicators on the package surface. If the equipment has been correctly transported in the

upright position, the indicators should be intact. If the TipNTell indicator arrow has turned

all blue or the arrow head(s) of the DropNTell indicator are black, contact the appropriate

parties to report inappropriate transportation.

For transportation purposes, the UPS cabinet is bolted onto a wooden pallet. Before you

unload the cabinet from the pallet, use a forklift or other material handling equipment to

move the cabinet to the installation area.

WARNING

The UPS cabinet is heavy. If the unpacking instructions are not closely obeyed, the

cabinet may tip over and cause serious injury.

Do not tilt the UPS cabinet more than 10 degrees from the vertical or the cabinet may tip

over.

NOTE: After you have removed the shipping brackets, move the unit immediately away

from the pallet.

After you have removed the shipping brackets and retracted the leveling feet, do not use a

forklift to move the unit while it is still on the pallet. Note that the UPS cabinet is heavy and

there are casters under the cabinet.

If you remove the cabinet from its original installation location and transfer it to a new

location on a pallet, lower the leveling feet so that the cabinet is not resting on the casters

and attach the shipping brackets to the cabinet and the pallet.

The operator must supply the wiring to connect the UPS to the local power source. The

installation of the UPS must be done by a locally qualified electrician. The installation

inspection and the initial start-up of the UPS and installing an extra battery cabinet must be

carried out by an authorized Eaton Customer Service Engineer or by a qualified service

personnel authorized by Eaton.

The installation of the UPS is shown in illustrations 15.1-16.

The UPS power cable terminals for three-phase units are shown in illustration 6. The

terminals are as follows:

1. X1: rectifier input N

2. X1: rectifier input L1

3. X1: rectifier input L2

4. X1: rectifier input L3

5. X2: bypass input N

6. X2, bypass input L1

7. X2: bypass input L2

8. X2, bypass input L3

9. X3: UPS output N

10. X3: UPS output L1

11. X3: UPS output L2

12. X3: UPS output L3

13. X4: external battery cable +

14. X4: external battery cable –

15. TB20, external battery trip

16. PE

The UPS power cable terminals for single phase units are shown in illustration 7. The

terminals are as follows:

1. X1: rectifier input L1

2. X1: rectifier input L2

3. X1: rectifier input L3

4. X1: bypass input N

5. X2: bypass input L

6. X3: UPS output N

7. X3: UPS output L

8. X4: external battery cable +

9. X4: external battery cable –

10. PE

11. TB20, external battery trip

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