Edelbrock Honda TRX300EX Betriebsanleitung

INSTRUCTION SUPPLEMENT

1993-LATER HONDA

TRX300EX

Removing Stock Carb and Cables

1. Remove seat/fender assembly and fuel

tank.

2. Remove throttle cables paying close

attention to routing.

3. Remove thumb throttle housing if you are

installing a twist throttle.

4. Remove air box.

5. Remove stock carburetor.

6. Stuff a clean rag into intake manifold to

keep debris from entering engine.

Preparing machine for carburetor

installation

1. Route the provided throttle cables per

manufacturer’s recommended procedure,

routing them the same as the stock cables.

2. Remove the rubber alignment tabs from

the manifold using a razor blade or cutters.

Be very careful not to damage the intake

manifold!

Thumb Throttle

1. Thread cable into cable housing ob

handle bar and install cable end into throttle

lever. Refer to service manual for assistance

disassembling and reassembling throttle

housing.

2. Attach cable into cable wheel with the

cable end at the 8:00 position of the cable

wheel, then into bracket. Secure by

replacing the cable bracket end and phillips

screw. See Figure 1.

Figure 1.

Twist Throttle

1. Remove stock thumb throttle

housing from handle bar end.

2. Install cables into supplied twist

throttle housing by clamping the end

with the plastic elbows into throttle

housing.

3. Install the pull (see figure 3 for cable

identification), cable end into the 8:00

position and the idle cable end into the

11:00 position on the cable wheel. See

Figure 2.

Figure 3.

3. Adjust the pull cable to achieve wide-

open throttle. Adjust the idle cable to take

up the slack. When cables are properly

adjusted, there should be approx. 1/8” of

free-play in the throttle.

Edelbrock Carburetor Installation

Pull Cable

1. Using an 11mm or 7/16” wrench, remove

hex plug from carburetor cap. Do not

discard, as it may be reinstalled after

all adjustments are made.

2. Install supplied metering adjustment tool

into cap. Do not over-tighten as

damage may occur!!!

3. Install supplied fuel line onto carburetor

fuel inlet and secure with supplied clamp.

4. Install carb into manifold and align as

close to vertical as possible and tighten

manifold clamp.

NOTE: After throttle cables have been

installed, the handlebars should be rotated

from one stop to the other, making sure they

operate smoothly throughout the motion. If

the throttle is not smooth check the cable

adjustment, throttle housing and cable

routing.

5. Install fuel tank and cut fuel line to

proper

length. Install fuel line onto fuel valve

securing line with remaining pinch

clamp.

6. Turn on fuel and check for leaks.

7. Open throttle 3-5 times until fuel is

dispensed out of squirter. This will

ensure that the accelerator pump is

primed and operational. Once fuel is

dispensed, DO NOT continue to pump

throttle as this will flood the engine!

8. Attach air boot to front of carb and secure

with clamp.

NOTE: If flooding occurs, open throttle

wide open while turning over engine until

the engine starts.

If you have any questions concerning

installation or tuning please call our toll free

tech line at 877-888-7504 ext 2.. M-F

8:00am-12: 30pm, 1:30pm-5:00pm PST

Edelbrock #3007 and #3106

Carburetor Specifications

Bore Size: 32mm wide X 34mm tall oval

bore

Needle: K-7 @ 12 clicks

Alternate Needles: K-6, K-8

Pump Setting: 21/4 turns out

Replacement Cables: Thumb-#3013

Twist- #9337

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