Elkay SWIRLFLO FLEXI-GUARD ERPB8C 2C Series Installationshandbuch

97923C (Rev. H - 2/12)

ERPB8C, ERPBV8C, LRPB8C, ERPB8C*2C, ERPB8C*3C

ERPB8GRN*A, LRPB8GRN*A

Page 1

SWIRLFLO Refrigerated fountains with FLEXI-GUARD

INSTALLATION, CARE & USE MANUAL

TM TM

!CAUTION

Reviewtheseinstructionsbeforebeginninginstallation.Besurethatinstallation

conformsto all plumbing, electrical andother applicable codes.

WARNING

When installation is complete, ensure these instructions are left in the plastic bag

providedinsidetheinstalledunitforfuturereference.

!WARNING

Serviceto be performed by authorizedservicepersonnelonly.

INSTALLER

NOTE: It is commonpractice to ground electrical hardware such astelephones, computers and other devices

toavailablewaterlines.This can, however, cause electricalfeedbackinthe plumbing circuit, which

results in an “electrolysis” effect occurring in the fountain. This may result in water which has a metallic

taste to it or has a noticeable increase in the metallic content of the water.

Wheninspecting plumbing circuit, remember the line may be groundedsome distance from the

installation, and may occur outside the building or area in which the unit is being installed.

This condition can be avoided (in most cases) by using recommended materials during installation.Any

drain fittings provided by theinstaller should be made of plastic whichwill electronically isolate the

fountainfromtheremainderofthe building’s plumbing circuits.

97923C (Rev. H - 2/12)

ERPB8C, ERPBV8C, LRPB8C, ERPB8C*2C, ERPB8C*3C

ERPB8GRN*A, LRPB8GRN*A

Page 2

LEGEND

A = 1/4” O.D. Tube - Water Outlet Connection

B = 3/8” O.D. Tube - Water Inlet Connection

C = 1-1/4” Waste Tube

D = ELECTRICAL INLET

Figure 1 - Rough-in Dimensions

Model LRPB8C

97923C (Rev. H - 2/12)

ERPB8C, ERPBV8C, LRPB8C, ERPB8C*2C, ERPB8C*3C

ERPB8GRN*A, LRPB8GRN*A

Page 3

Figure 4 - LRPB Tube Routing

1. Install chiller: Remove front panel of chiller. Remove

and discard cardboard inner pack from between

compressor and side panel. Slide chiller onto the

shelf and position it to the left as per dimensions in

Figure 1.

Note: Building construction must allow for

adequate air flow on both sides, top and

back of chiller. A minimum of 4” (102mm) on

both sides and top is required. See chiller

installation for additional instructions.

2. Make water supply connections. Install a shut-off valve

and union connection to building water supply (valve and

union not provided). Turn on water supply and flush the

line thoroughly.

3. ERPB Models: Make connection between remote chiller

and building supply line. Inlet port is marked on the chiller

(1/4” O.D. copper tube). Bend the copper tube (provided)

at an appropriate length from chiller to opening in frame.

Install the in-line strainer (provided with chiller) by pushing

it until it reaches a positive stop, approximately 3/4” (19mm)

on the marked chiller inlet port. Connect building supply

line to strainer. (See Figure 3)

Caution: DO NOT SOLDER tubes inserted

into the strainer as damage to

o-rings may result.

4. LRPB Models: Mount filter head assembly to side of

chiller (See Figure 4). Make connections between filter

and building supply line (3/8” O.D. tube not porvided).

Inlet port is marked on the chiller (1/4” O. D. copper tube).

Install a 1/4” x 1/4” union (provided) on the marked chiller

inlet port. Insert the 1/4” poly tubing (provided) into the

fitting on filter and connect the union to the chiller.

(See Figure 4)

Caution: DO NOT SOLDER tubes inserted

into the strainer as damage to

o-rings may result.

Special Tools

Item Description Quantity

NONE

Additional Materials

Item Description Quantity

1 Unplatedcopper inlet pipe

2 ServiceStop

REQUIREDTOOLSANDMATERIALS

These tables show special tools and/or

additional materials (not provided) which are

necessary to complete installation of these

units:

Figure 2 - Chiller Installation

CHILLER

INLET

CHILLER

OUTLET

TOBUBBLER

Figure 3 - ERPB Tube Routing

TOBUBBLER

27 27

CHILLER

OUTLET WATER

INLET

97923C (Rev. H - 2/12)

ERPB8C, ERPBV8C, LRPB8C, ERPB8C*2C, ERPB8C*3C

ERPB8GRN*A, LRPB8GRN*A

Page 4

Figure 5 - Upper Panel Installation

Figure 6 - Fountain Installation

Figure 7 - Lower Panel Installation

5. Hang the upper panel on the mounting frame hanger. Be

sure that the panel is engaged with hanger at the top of

frame before releasing it. Align holes in the panel with holes

in the mounting frame. Install two (2) #10-24 x 5/8” (16mm)

screws (Item 29 - Figure 5) in holes and tighten securely.

6. Install the fountain. Remove the screw (Item 30) from cover

plate (Item 14) and slide cover plate toward basin. Mount

the fountain to the upper panel and frame with (4) 5/16” x 1”

(25mm) long bolts (Item 32), bracket (Item 36) and nuts

(Item 35) provided. Tighten securely. Brackets (Item 36)

must be installed as shown to properly support

fountain. (See Figure 6)

7. Attach waste tube (1-1/4” O.D.) to 1-1/4” O.D. slip

trap (provided by others).

8. ERPB Models: Make connections between remote chiller

outlet tube and fountain. Outlet port is marked on the

chiller (1/4” O.D. copper tube). Install a 1/4” x 1/4” union

(provided) on the marked chiller outlet port. Insert the 1/4”

poly tubing coming from the fountain into the union. Turn

on the water supply and check for leaks.

CAUTION: DO NOT SOLDER tubes inserted

into the strainer as damage to

o-rings may result.

LRPB Models: Make connections between remote chiller

outlet tube and fountain. Outlet port is marked on the

chiller (1/4” O.D. copper tube). Install a 1/4” x 1/4” union

(provided) on the marked chiller outlet port. Insert the 1/4”

poly tubing coming from the fountain into the union.

CAUTION: DO NOT SOLDER tubes inserted

into the strainer as damage to

o-rings may result.

9. These products are designed to operate on 20-105

PSIG supply line pressure. If inlet pressure is above

105 PSIG, a pressure regulator must be installed in

the supply line.

CAUTION: Any damage caused by connecting

these products to a supply line with

pressure lower than 20 PSIG or

higher than 105 PSIG IS NOT

covered under warranty.

10. Make electrical connections to the chiller. See

chiller instructions.

11. Check stream height from bubbler. Stream height is

factory set at 35 PSI. If supply pressure varies greatly from

this, remove push button (Item 17 - Figure 11) and adjust

the screw on the regulator (Item 19 - Figure 11). To remove

push button, remove set screw from bottom of sleeve

(Item 33). Insert a small punch in screw hole and push up

while grasping the push buttom and pull forward removing

the push button. Clockwise adjustment will raise stream height

and counterclockwise movement will lower stream height. For

best adjustment stream should hit basin approximately 6-1/2”

from the bubbler. Reassemble push button by pushing in on

button until the push button catches in the sleeve. Reinstall

the setscrew (Item 33) in the sleeve (Item 15).

12. Mount lower panel. Loosen the two (2) #10-24 x 5/8”

(16mm) screws (Item 29 - Figure 6) at frame bottom lip. Slide

upper tongue of lower panel under lower edge of already

installed upper panel. Tighten previously loosened screws

securely. (See Figure 7)

29, 30

View From Rear

97923C (Rev. H - 2/12)

ERPB8C, ERPBV8C, LRPB8C, ERPB8C*2C, ERPB8C*3C

ERPB8GRN*A, LRPB8GRN*A

FLEXI-GUARD® BUBBLERDETAIL

VANDALRESISTANTBUBBLER DETAIL

NOTE:

When installing replacement bubbler and pedestal, tighten

nut (Item 7) only to hold parts snug in position. Do Not

Overtighten.

Basin

Figure 8 - Bubbler Details

3, 5, 6

Basin

Page 5

FLEXI-GUARD®STREAMSAVER™BUBBLERDETAIL

Basin

4, 5, 6

97923C (Rev. H - 2/12)

ERPB8C, ERPBV8C, LRPB8C, ERPB8C*2C, ERPB8C*3C

ERPB8GRN*A, LRPB8GRN*A

DESCRIPTION

ITEMNO. PARTNO.

51294C

70792C

70823C

70822C

51299C

70818C

22490C

Filter Head Assy.

Screw #8-18 x .75 PH

Fitting - Superseal 3/8” (10 mm)

Fitting - Superseal 1/4” (6 mm)

Filter Assy

Elbow - 3/8” (10mm)

Bracket

WATERSENTRY® FILTER PARTS LIST

(See Fig. 9)

Page 6

7 When provided

Figure 9 - Filter Assembly

WaterSentry Filter Detail

97923C (Rev. H - 2/12)

ERPB8C, ERPBV8C, LRPB8C, ERPB8C*2C, ERPB8C*3C

ERPB8GRN*A, LRPB8GRN*A

Page 7

Figure 10 - Fountain Body Assembly

Figure 11 - Push Button Assembly

See Fig. 8 25

See Fig. 8

97923C (Rev. H - 2/12)

ERPB8C, ERPBV8C, LRPB8C, ERPB8C*2C, ERPB8C*3C

ERPB8GRN*A, LRPB8GRN*A

10A

10B

56073C

98502C

40319C

40608C

50171C

50314C

56011C

55997C

75580C

98118C

98481C

100322740560

15009C

55001132

55000944

45767C

28343C

45781C

45847C

45848C

50986C

61313C

15005C

56163C

45769C

45768C

56092C

70683C

55996C

28382C

28947C

26833C

111008343890

70432C

38417001

75560C

75632C

70817C

70020C

28395C

75671C

Bubbler Assy

Bubbler Assy (Stream Saver)

Fitting - Orifice

Fitting - Orfice (Stream Saver)

O-Ring

Orifice - Flow Straightener

Housing Assembly

Pedestal

Bubbler Locknut

Bubbler Assembly VR

Bubbler Assy. VR StreamSaver

Gasket - Black .68 x 1.03 VR

Nipple - Bubbler VR

Basin - Swirlflow

Lower Shell

Fountain Body

CoverPlate

Sleeve

Pin - Push Button

Push Button

Holder - Regulator

Regulator

RetainingNut

Gasket - Drain

Assy - Drain/Tailpipe

Drain - Plug 1-1/2

Poly Tubing (Cut To Length)

Fitting - Union 1/4 x 1/4

Strainer (Provided With Chiller)

BackPanel

Back Panel (Green Spec)

Lower Panel

Screw - #10-24 x .62 HHMS

Screw - #8-32 x .38 THSM

Screw - #8-18 x .37 HHSM

Screw - 5/16-18 x 1.00 HHMS

Setscrew - #10-32 x .13

Fttng - Elbow 1/4 x 1/4

Nut - Hex 5/16-18

Bracket - Support

Spring - Push Button

ELKAY MANUFACTURING COMPANY • 2222 CAMDEN COURT • OAK BROOK, IL 60523 • 630.574.8484

Page 8

Figure 12 – Water Supply Connections

NOTE: WATER FLOW

DIRECTION SERVICE STOP

(NOT FURNISHED)

BUILDING WATER INLE

3/8" O.D. UNPLATED

COPPER TUBE CONNECT

COLD WATER SUPPLY

/4" O.D. TUBE

WATER INLET

TO COOLER

InstallationPackage

The components for installation are packed in three

separate boxes, regardless of the type of unit being

installed. The boxes contain the following:

Box No. 1: Wall Frame(s)

Box No.2: Remote Chiller, ECH8

Box No. 3: Fountain Arm and Panels

Additional materials, as noted in the Parts List, are also

shipped in these boxes.

PARTSLIST

ITEMNO. PARTNO. DESCRIPTION

TROUBLESHOOTING&MAINTENANCE

OrificeAssembly: Mineraldeposits on

orificecan causewater flowto spurtor not

regulate.Mineral depositsmay be removed

fromthe orificeby pokingwith a smallround

filenot over1/8” diameter,or usinga small

diameterwire.

CAUTION

DO NOT file or cut orifice

material.

Stream Regulator: If orifice is clean,

regulateflow asin Step11of theinstallation

instructions.Ifreplacement isnecessary,see

parts listfor correctregulatorpart number.

Actuation of Quick Connect Water

Fittings: Cooler is provided with lead-free

connectorswhichutilize ano-ringwater seal.

Toremovetubing fromthefitting, relievewater

pressure,pushin onthegray collar while

pullingon thetubing.(See Figure13)To insert

tubing,pushtube straightintofittinguntilit

reachesapositivestop(approximately3/4”).

Figure 13 – Quick Connect Fittings

REPAIR SERVICE INFORMATION TOLLFREE NUMBER 1.800.260.6640

FOR PARTS, CONTACT YOUR LOCAL DISTRIBUTOR OR CALL 1.800.323.0620

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