ELTA FANS VIGO400A Bedienungsanleitung

Read this manual carefully before using the product and keep it in a safe place for reference as

necessary.

This product was constructed up to standard and in compliance with regulations relating to

electrical equipment and must be installed by technically qualiﬁed personnel.

The manufacturer assumes no responsibility for damage to persons or property resulting from

failure to observe the instructions contained in this manual.

1 Index 1

2 Precautions 2

3 Product information 2

3.1 General 2

3.2 Dimensions and Weight 3

3.3 Connections 3

3.4 Space required 3

3.5 Rating label 4

4 Transport and Storage 4

5 Installation 4

5.1 Unpacking 4

5.2 Where/how to install 4

5.3 Installation 5

5.4 Electric Connections 7

6 Commissioning 8

6.1 Setting Fan speed 8

6.2 Before Starting the System 9

7 Operation 10

7.1 User Menu on CTRL-DSP 11

7.2 Installer Menu on CTRL-DSP 13

7.3 Additional functionalities 16

8 Maintenance and service 17

8.1 Components list 17

8.2 Description of Components 17

8.3 Maintenance 18

8.4 Service 18

8.5 Trouble shooting 20

1 INDEX

Installation Manual (installer & user)

VIGO400A

Heat Recovery Ventilation Unit

2 PRECAUTIONS

WARNING

Make sure that the mains supply to the unit is disconnected before performing any installation, service, maintenance or electrical work!

WARNING

The installation and service of the unit and complete ventilation system must be performed by an authorized installer and in accordance with local rules and

regulations.

TRANSPORT AND STORAGE

• Do not leave the device exposed to atmospheric agents (rain, sun, snow, etc.).

• Duct connections/duct ends must be covered during storage and installation.

INSTALLATION

• After removing the product from its packaging, verify its conditions. Do not leave packaging within the reach of children or people with disabilities.

• Beware of sharp edges. Use protective gloves.

• The device should not be used as an activator for water heaters, stoves, etc., nor should it discharge into hot air/fume vent ducts deriving from any type of

combustion unit or tumble dryer. It must expel air outside via its own special duct.

• If the environment in which the product is installed also houses a fuel-operating device (water heater, methane stove etc., that is not a “sealed chamber”

type), it is essential to ensure adequate air intake, to ensure good combustion and proper equipment operation.

• The electrical system to which the device is connected must comply with local regulations.

• Before connecting the product to the power supply or the power outlet, ensure that:

- the data plate (voltage and frequency) correspond to those of the electrical mains

- the electrical power supply/socket is adequate for maximum device power

• For installation an omnipolar switch should be incorporated in the ﬁxed wiring, in accordance with the wiring rules, to provide a full disconnection under

overvoltage category III conditions (contact opening distance equal to or greater than 3mm).

USE

• The device should not be used for applications other than those speciﬁed in this manual.

• The device is not intended for use by persons (including children) with reduced physical, sensory or mental capacities or those with a lack of experience and

knowledge, unless they have been given supervision or instruction concerning use of the device from a person responsible for their safety. Children should

be supervised to ensure that they do not play with the device.

• Do not touch the appliance with wet or damp hands/feet.

• The device is designed to extract clean air only, i.e. without grease, soot, chemical or corrosive agents, or ﬂammable or explosive mixtures.

• Do not use the product in the presence of inﬂammable vapours, such as alcohol, insecticides, gasoline, etc.

• The system should operate continuously, and only be stopped for maintenance/service.

• Do not obstruct ducts or grilles to ensure optimum air passage.

• Do not immerse the device or its parts in water or other liquids.

SERVICE

• Although the mains supply to the unit has been disconnected there is still risk for injury due to rotating parts that have not come to a complete standstill.

• Beware of sharp edges. Use protective gloves.

• Use original spare parts only for repairs.

3 PRODUCT INFORMATION

3.1 General

This is the Installation Manual of VIGO400A heat recovery ventilation unit.

This manual consists of basic information and recommendations concerning installation, commissioning, use and service operations to ensure a proper

fail-free operation of the unit.

The key to proper, safe and smooth operation of the unit is to read this manual thoroughly, use the unit according to given guidelines and follow all safety

requirements.

The VIGO400A is supplied with its CTRL-DSP remote multifunction control panel as standard. The package also includes 2 condensation elbows and 2 plugs

for the water drainage.

WARNING

If any abnormality in operation is detected, disconnect the device from the mains supply and contact a qualiﬁed technician immediately.

3.2 Dimensions (mm) and Weight

3.3 Connections

Fig. 3.a Connections in LEFT orientation

Intake air from outside

Exhaust air to outside

Supply air to inside

Extract air from inside

Winter condensation drainage

Summer condensation drainage

LEFT Connections from and to outside are set on the left side of the unit front view DEFAULT

RIGHT Connections from and to outside are set on the right side of the unit front view

The factory setting is LEFT.

Weight Kg

778

ø155

ø148

798

860

23525

548

490 144144

279 279

220

222,5 180

3.5 Rating label

Fig.3.c Rating label

3.4 Space required

Make sure that enough space is left around the unit to allow easy maintenance (access to ﬁlters, terminal box and removal of the side and front inspection panels).

To set the RIGHT orientation of the machine:

• Modify the orientation on the CTRL-DSP (point 7.2 - Installer menu: 3 Machine Orientation).

• Move the F7 ﬁlter from the left to the right side.

• Replace the ducting connection label on the top of the casing and the water drainage label on the bottom of the casing with those supplied with this

installation manual.

Fig. 3.b Connections in RIGHT orientation

Intake air from outside

Exhaust air to outside

Supply air to inside

Extract air from inside

Winter condensation drainage

Summer condensation drainage

4 TRANSPORT AND STORAGE

The appliance is delivered in one carton box.

The appliance should be stored and transported in such a way that it is protected against physical damage that can harm spigots, casing, display etc.

It should be covered so that dust, rain and snow cannot enter and damage the unit and its components.

5 INSTALLATION

This section describes how to install the unit correctly.

The unit must be installed according to these instructions.

5.1 Unpacking

Verify that the unit (and eventual accessories) delivered is according to order before starting the installation. Any discrepancies from the ordered equipment

must be reported to the supplier.

5.2 Where/how to install

• VIGO Units work best when installed inside the building envelope, due to the VIGO’s insulated construction it can be installed in loft spaces and outbuildings.

• Mount the unit on flat surface (wall).

• The unit must always be installed vertically.

• It’s important that the unit is completely leveled before it is put into operation.

• Place the unit preferably in a separate room (e.g. storage, laundry room or similar).

• When choosing the location it should be kept in mind that the unit requires maintenance regularly and that the inspection doors should be easily accessible.

• Leave free space for opening the removable panels and for removal of the main components (see 3.4).

• The outdoor air grilles if possible are to be put in the northern or eastern side of the building and away from other exhaust outlets like kitchen fan exhausts

or laundry room outlets.

WARNING

Make sure that speciﬁc warnings and cautions in Chapter 2 “Precautions” are carefully read, understood and applied!

WARNING

Make sure that speciﬁc warnings and cautions in Chapter 2 “Precautions” are carefully read, understood and applied!

5.3 Installation

The unit must be installed in the following position.

It is important that the unit is vertical in order for the condensation drainage to work properly.

Individual ‘dry traps’ must be used for each condensate drain on the MVHR. Condensation elbows have an outside diameter of 16mm.

5.a Prepare the surface where the unit is to be mounted. Make sure that the surface is ﬂat, leveled and that it supports the weight of the unit. Perform the

installation in accordance with local rules and regulations.

5.b Use the wall ﬁxing bracket as template to indicate where to drill the holes in the wall: make sure it is at spirit level. Use appropriate screws and wall plugs

(not supplied) to ﬁx the wall ﬁxing bracket.

5.c Hook the unit at its bracket and ﬁx it by means of the safety screw.

5.d Connect the supplied condensation elbow(s) to the drainage hole(s) in the opening at the bottom of the unit: in case close and seal the non-used hole

with the 2 supplied plugs (one each side of the hole). Make sure of water and air tightness of all connections. It is necessary to use a dry trap (or similar)

in the condensation drainage pipe. The water drainage connections can be made either through the holes at the bottom side of the casing or through the

opening at the rear side of the casing.

5.e Connect the unit to the duct system. Make sure that all necessary accessories are used to create a functional ventilation solution.

5.f Connect the unit electrically according to point 5.4. Check that it starts up correctly.

Fig. 5.a.b

Fig. 5.c

Fig. 5.d Fig. 5.fFig. 5.e

Spirit level

5.4 Electric Connections

The unit must be earthed.

The VIGO400A is wired internally from factory.

To connect the the CTRL-DSP to the mother board use a 4pole twisted-pair cable: max length 30m.

Figures below show the wiring diagram.

WARNING

Make sure that the mains supply to the unit is disconnected before performing any installation, service, maintenance or electrical work!

WARNING

The installation and service of the unit and complete ventilation system must be performed by an authorized installer and in accordance with local rules and

regulations.

SLAVE input

1-10V

J2 jumper for SLAVE mode

AC power supply

Heat output

(max 250Vac 5A)

Dehumidiﬁer output

(max 250Vac 5A)

Boost momentary

switch (BST)

IAQ input

(Air Quality

i.e. SEN-CO2)

HY input

(i.e.SEN-HY)

CTRL-DSP

Inputs/commands

N°1 AC supply connector

N°3 on/off inputs (volt-free contacts), two for ambient sensors (named HY, IAQ) and one for boost momentary switch (named BST).

N°1 1-10V analog input (named SLAVE).

N°1 jumper for SLAVE MODE selection.

N°1 4-pole connector for CTRL-DSP (RS485 plus 12Vdc supply).

Outputs

N°1 on/off output for pre-heating/post-heating (relay contact – 250Vac 5A).

N°1 on/off output for dehumidiﬁcation (relay contact – 250Vac 5A).

Fig. 5.g Electrical connections on the motherboard ﬁtted in the terminal box

+12V

GND

AB1

6 COMMISSIONING

ESTERNO INTERNO

T R. H. T R. H. ᶯᶯᶯᶯ

°C % °C % % kg/h % kg/h % kg/h % kg/h

-18 60 20 30 95,9 0,31 92,3 0,59 89,2 0,83 86,4 1,05

-18 70 20 40 96,4 0,44 93,3 0,85 90,6 1,23 88,2 1,58

-18 80 20 50 96,9 0,56 94,2 1,1 91,9 1,6 89,8 2,08

-10 60 20 30 95,7 0,2 91,8 0,36 88,3 0,49 85,2 0,58

-10 70 20 40 96,3 0,32 93 0,6 90,1 0,85 87,5 1,07

-10 80 20 50 96,8 0,43 94 0,82 91,6 1,19 89,4 1,54

0 50 20 30 94,7 0,02 89,8 0 85,6 0 82 0

0 60 20 40 95,5 0,12 91,5 0,2 87,8 0,25 84,3 0,27

0 70 20 50 96,3 0,22 93 0,4 90 0,56 87,3 0,69

10 50 20 40 94,5 0 89,8 0 85,6 0 82 0

10 60 20 50 94,5 0 89,8 0 85,6 0 82 0

10 70 20 60 95,3 0,04 90,9 0,06 86,6 0,06 82,5 0,03

35 60 26 50 94,6 0 89,9 0 85,9 0 82,3 0

35 70 26 55 96,3 0,09 92,8 0,15 89,4 0,2 86,2 0,22

35 80 26 60 97,7 0,19 95,7 0,36 93,9 0,52 92,2 0,67

40 60 26 50 96,5 0,16 93,3 0,29 90,2 0,39 87,3 0,46

40 70 26 55 97,7 0,28 95,6 0,54 93,7 0,78 91,9 1

40 80 26 60 98,5 0,39 97,2 0,77 96,1 1,13 95 1,49

100 m³/h 200 m³/h 300 m³/h 400 m³/h

6.1 Setting Fan speed

The speed of the unit can be adjusted during installation according to required ventilation rate.

Figure 6.a below shows performance curves (for supply air and extract air) at different settings of the 0-10V signal to the motors. Airﬂow and consumption

refer to one single motor.

Table 6.b indicates the efﬁciency of the heat exchanger and of the condensation produced in different climatic conditions, to help the installer or the designer

of the ventilation system to decide if to connect one or both condensation drainages.

High production of condensation is the direct consequence of a high efﬁciency level as well as of the humidity rate.

Table 6.c indicates the sound level at the different speed.

Table 6.b Thermal efﬁciency of the heat exchanger and average production of condensation water. Data supplied by the manufacturer of the heat exchanger.

The heat exchanger is tested at the University of Luzern (Hochschule Lezern).

EXTERNAL INTERNAL

Fig. 6.a Intake curve according

to Reg. 1253/2014 (ErP). Product

tested without ﬁlter F7.

Static Pressure - Pa

Airﬂow - m3/h

100

150

200

250

300

350

400

450

500

0 50 100 150 200 250 300 350 400 450

III

IV V

VI VII

VIII IX

Curve Speed

max

m3/h

max

A (min) 23 12 102

B 30 19 149

C 46 43 230

D 60 88 322

E 77 134 364

F 92 149 395

G (max) 100 160 403

Working point W m3/h SPI (W/m3/h) ɳt %(1)

I 8,9 54 0,1648 92

II 11,2 76 0,1481 92

III 14,2 97 0,1461 91

IV 19,4 119 0,1633 90

V 25,3 140 0,1802 89

VI 32,7 162 0,2019 89

VII 47,4 191 0,2484 88

VIII 64,7 220 0,2946 87

IX 87,8 248 0,3535 86

(1)

Termal efﬁciency of the unit.

Table 6.c Sound level

Total noise measured in reverberation chamber at ELTA FANS laboratory (UK)

dBA ﬁgures are average spherical free-ﬁeld, for comparitive use only.

6.2 Before Starting the System

When the installation is ﬁnished , check that:

• Filters are mounted correctly

• The unit is installed in accordance with the instructions

• The unit is correctly wired

• Eventual outdoor and exhaust air dampers and silencers are installed and that the duct system is correctly connected to the unit

• All ducts are sufﬁciently insulated and installed according to local rules and regulations

• Outdoor air intake is positioned with sufﬁcient distance to pollution sources (kitchen ventilator exhaust, central vacuum system exhaust or similar)

• The unit is correctly set and commissioned.

100%

Lw dB - SOUND POWER OCTAVE BAND Lp dB(A)

63 125 250 500 1 K 2 K 4 K 8K Tot @3m

Intake 73 61 67 69 59 56 50 43 75 47

Supply 72 61 63 65 56 50 41 31 74 43

Extract 73 60 63 65 57 51 42 31 74 44

Exhaust 73 61 66 67 58 55 49 41 75 46

Breakout 71 64 62 67 59 53 45 33 74 45

80%

Lw dB - SOUND POWER OCTAVE BAND Lp dB(A)

63 125 250 500 1 K 2 K 4 K 8K Tot @3m

Intake 65 61 68 67 58 56 49 41 72 46

Supply 63 59 63 64 55 49 40 29 69 42

Extract 64 59 63 63 56 51 41 30 69 42

Exhaust 64 60 66 67 57 54 48 41 71 45

Breakout 59 64 63 65 57 51 43 31 70 44

60%

Lw dB - SOUND POWER OCTAVE BAND Lp dB(A)

63 125 250 500 1 K 2 K 4 K 8K Tot @3m

Intake 55 55 67 55 49 47 40 31 68 39

Supply 53 53 62 52 47 41 32 22 63 35

Extract 58 52 60 51 47 42 32 22 63 34

Exhaust 55 54 66 55 49 47 40 31 67 39

Breakout 54 53 59 52 48 43 33 23 62 34

40%

Lw dB - SOUND POWER OCTAVE BAND Lp dB(A)

63 125 250 500 1 K 2 K 4 K 8K Tot @3m

Intake 50 50 57 46 39 37 27 20 59 30

Supply 52 50 56 43 36 30 22 15 58 28

Extract 52 47 54 43 37 31 21 15 57 26

Exhaust 51 49 55 47 39 36 28 21 58 29

Breakout 52 47 52 44 38 31 21 15 56 26

T12 T21 T11 T22

EXTRACT

SUPPLY

INTAKE

EXHAUST

7 OPERATION

WARNING

Make sure that speciﬁc warnings and cautions in Chapter 2 “Precautions” are carefully read, understood and applied!

Fig. 7.a Temperature probes

in LEFT orientation

Intake air from outside

Exhaust air to outside

Supply air to inside

Extract air from inside

EGH

DATE: shows the current date

MODE: shows the operation mode

SPEED: shows the selected speed

TIME: shows the time

FILTER ALARM: shows that ﬁlters need to be maintained/replaced

BOOST: shows that BOOST speed is activated

BOOST KEY: to manually activate the BOOST speed

FILTER RESET KEY: to reset the Filter Alarm

ESC key: to exit and go back to the previous menu

OK key: to enter the selected menu

to go DOWN with the menu selection

to go UP with the menu selection

to power off the ventilation unit

shows ERROR ALARM - see point 7.3 to check the type of error

this symbol shows if the bypass is active

this symbol shows that ANTI-FROST is active

this symbol shows that the IAQ input is activated, i.e.CO2

this symbol shows that the HY input is activated.

this symbol shows that NIGHT MODE is activated

this symbol shows that Heating output is activated

Some operations can be selected either from the CTRL-DSP buttons or from the menu

VUTS X

OML

Fig. 7.b CTRL-DSP

In case of RIGHT orientation, follows instructions as per point 3.3 - Fig. 3.b in order to get the temperature probes operate correctly.

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