Emerson AMS 2140 Bedienungsanleitung

Quick Start Guide

MHM-97390, Rev 1

December 2018

AMS 2140 Machinery Health™ Analyzer

Advanced Laser Alignment Application

Quick Start Guide

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system, or translated into any language in any form by any means without the written permission

of Emerson.

Disclaimer

This manual is provided for informational purposes. EMERSON MAKES NO WARRANTY OF ANY

KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Emerson shall

not be liable for errors, omissions, or inconsistencies that may be contained herein or for

incidental or consequential damages in connection with the furnishing, performance, or use of

this material. Information in this document is subject to change without notice and does not

represent a commitment on the part of Emerson. The information in this manual is not all-

inclusive and cannot cover all unique situations.

Patents

The product(s) described in this manual are covered under existing and pending patents.

Contents

Introduction ................................................. 3

Laser and sensor setup ..................................8

Job setup .................................................... 16

Perform horizontal alignment .....................22

Transfer alignment job data and

tolerances ...................................................33

Print alignment summary reports ............... 36

Verify the AMS Machinery Manager

version ........................................................38

sensALIGN approvals .................................. 39

Quick Start Guide December 2018

2AMS 2140 Advanced Laser Alignment Application

1 Introduction

1.1 Basic and Advanced Laser Alignment Application

overview

The AMS 2140 Basic and Advanced Laser Alignment Applications enable you

to perform horizontal machine alignment. In addition, the Advanced Laser

Alignment Application adds advanced options for horizontal alignment along

with new applications for vertical machines and straightness measurements.

The Basic Laser Alignment Application is similar to the Basic mode available in

the Advanced Laser Alignment Application. Alignment is done with the help

of the sensALIGN® laser and sensor (Emerson P/N A8240).

The horizontal alignment feature is used to acquire and display alignment

data for machines where the machine moves are done at the machine feet.

Horizontal alignment is available in Basic and Advanced mode. In Basic mode,

you have access to only a subset of the full functionality of a horizontal

alignment job. In Advanced mode, you have access to the full functionality of

a horizontal alignment job. The controls for enabling thermal growth input,

foot pre-check, review results, live move orientation, live move alerts, setting

the alignment method, and changing the placement of the laser and sensor

are available only in Advanced mode.

Except for differences in the alignment job parameters you can set under the

Laser Align Application ALT screen, the procedure for performing Basic

horizontal alignment is identical to Advanced horizontal alignment.

You can create alignment jobs and transfer them to AMS Suite: Machinery

Health Manager for storage and analysis.

This document only covers horizontal alignment using the Advanced Laser

Alignment Application. For a complete list of the Advanced Laser Alignment

Application functionality, refer to the Alignment chapter of the AMS 2140

Machinery Health Analyzer User Guide.

December 2018 Quick Start Guide

Quick Start Guide 3

1.2 Laser Align Application main menu

From the AMS 2140 Home screen, press F10 Adv. Laser Align to open the Laser

Align Application main menu.

Horizontal alignment is a three-step process. The Laser Align Application

main menu lets you monitor the progress of an alignment job. An X marks a

completed step.

Laser Align Application main menu—Advanced horizontal

alignment job

Figure 1-1:

A. An alternate (ALT) screen includes additional options.

B. Icon indicating that this is a Bluetooth-only application.

C. The alignment mode (horizontal, vertical, or straightness).

D. The identifier for the job.

E. The identifier for the equipment.

F. Enter machine dimensions for the machines being aligned.

G. Acquire sweep data required to determine the alignment condition of the machines.

H. View machine moves required to bring the machines into alignment.

I. View helpful information regarding the highlighted step or the active screen.

You can also view additional helpful information about the active screen by pressing the Help button

twice.

J. Choose which Bluetooth sensor to communicate with.

Quick Start Guide December 2018

4AMS 2140 Advanced Laser Alignment Application

K. The number of notes assigned to the job.

L. The number of data acquisitions for the job.

M. The alignment method for the job.

ALT1 keys

Option Description

F1 Intentionally blank.

F2 Intentionally blank.

F3 Enter machine dimensions for the machines being aligned. See Section 4.1 for

more information.

If thermal growth is enabled, enter thermal growth information. This is

available only in Advanced mode.

F4 Acquire alignment data using the alignment method defined for the job. See

Section 4.2 for more information.

If the foot pre-check option is enabled, check for soft foot. This is available

only in Advanced mode.

F5 View machine moves required to bring the machines into alignment.

If an alignment correction is necessary and requires a live move, do the

adjustment from this step.

See Section 4.3 for more information.

F6 Intentionally blank.

F7 Intentionally blank.

F8 Intentionally blank.

F9 Intentionally blank.

F10 Intentionally blank.

F11 Intentionally blank.

F12 Select

Sensor

Choose which Bluetooth sensor to communicate with.

The list is populated with Bluetooth devices already paired with the AMS

2140.

December 2018 Quick Start Guide

Quick Start Guide 5

ALT 2 keys—Advanced horizontal alignment jobFigure 1-2:

ALT 2 keys—horizontal alignment

Option Description

F1 Notes Create, add, or remove notes from an alignment job or the AMS 2140.

Notes can be saved with the job to help you remember important

information about a machine.

F2 Job Mode Select Advanced or Basic.

F3 Machine Config Select the machine components for the alignment job.

F4 Laser Align

Method

Select the alignment method.

This is intentionally blank when the job mode is set to Basic. Manual 4

Point is the only alignment method available in Basic mode.

F5 Intentionally blank.

F6 Tolerance Type Select Standard or Jackshaft tolerance.

F7 Exit Laser Align Exit the Laser Align Application and return to the Home screen.

F8 Head Config Specify or view the placement of the laser and sensor.

This is also where you can check the status of the laser and sensor.

F9 Job Manager Perform job-related tasks such as creating, activating, copying, or

editing a job.

This is also where you can select the Connect for Transfer button that

enables you to transfer jobs between the AMS 2140 and the PC.

Quick Start Guide December 2018

6AMS 2140 Advanced Laser Alignment Application

Option Description

F10 Job Flow Select optional parameters to include as part of the current alignment

job. This is available only in Advanced mode.

Parameters include thermal growth, foot pre-check, live move

orientation, live move alerts, and an option to review alignment results.

Refer to the Alignment chapter of the AMS 2140 Machinery Health

Analyzer User Guide for more information on thermal growth, foot pre-

check, and reviewing of alignment results.

F11 Print Job Print a summary report of the alignment job to AMS Machinery Manager

or to a memory card inserted into the AMS 2140.

F12 Job Reset Reset the job data by clearing all stored data, loading default values, or

by loading default tolerance values.

December 2018 Quick Start Guide

Quick Start Guide 7

2 Laser and sensor setup

1. Mount the brackets on opposite sides of the coupling.

2. Mount the laser and sensor on the brackets.

3. Adjust the laser beam so that it is correctly centered on the sensor.

4. Enable Bluetooth in the AMS 2140.

5. Pair the sensor.

These steps are covered in detail in the topics that follow.

2.1 Laser and sensor overview

The laser and sensor communicate via Bluetooth with the AMS 2140.

The laser and sensor have a similar appearance and are differentiated by the

color of their sliding dust caps—yellow for the laser and red for the sensor. To

power on the laser and sensor, briefly press and hold the on/off button.

The laser

The laser beam is adjusted during set-up by changing its vertical and

horizontal angles using the position thumbwheels, so that the beam strikes

the sensor lens perpendicular to the lens surface.

The laser is water and dust resistant (IP 65). The internal optics and

electronics are internally sealed, preventing possible contamination.

Quick Start Guide December 2018

8AMS 2140 Advanced Laser Alignment Application

Laser safety

WARNING!

•Do not look directly into the laser beam at any time.

•Do not insert any optical devices into the beam path.

Note

The red LED on the front of the laser illuminates whenever the laser beam is

emitted.

December 2018 Quick Start Guide

Quick Start Guide 9

The sensor

The sensor contains two position detectors that measure the exact position

and inclination of the laser beam as the shafts are rotated.

Bluetooth radio is integrated into the sensor for wireless transmission of

measurement data to the AMS 2140.

Terminology

The following terminologies are used throughout this document.

Term Meaning

Laser Refers to the laser head (yellow dust cap)

Sensor Refers to the sensor head (red dust cap)

Laser fixtures Refers to both the laser and sensor heads

2.2 Mount the brackets

Mount the brackets on opposite sides of the coupling on either the shafts or

on the solid coupling hubs, and both at the same rotational position.

Quick Start Guide December 2018

10 AMS 2140 Advanced Laser Alignment Application

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