Emerson Micro Motion HPC010P Bedienungsanleitung

Installation Manual

MMI- 20032352, Rev AC

August 2019

Micro Motion™ HPC010P Ultra High Pressure

Flowmeter

Safety and approval information

This Micro Motion product complies with all applicable European directives when properly installed in accordance with the

instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The EU declaration

of conformity, with all applicable European directives, and the complete ATEX Installation Drawings and Instructions are available

on the internet at www.emerson.com or through your local Micro Motion support center.

Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at

www.emerson.com.

For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.

Other information

Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the configuration

manual. Product data sheets and manuals are available from the Micro Motion web site at www.emerson.com.

Return policy

Follow Micro Motion procedures when returning equipment. These procedures ensure legal compliance with government

transportation agencies and help provide a safe working environment for Micro Motion employees. Micro Motion will not accept

your returned equipment if you fail to follow Micro Motion procedures.

Return procedures and forms are available on our web support site at www.emerson.com, or by phoning the Micro Motion

Customer Service department.

Emerson Flow customer service

Email:

•Worldwide: [email protected]

•Asia-Pacific: [email protected]

Telephone:

North and South America Europe and Middle East Asia Pacific

United States 800-522-6277 U.K. 0870 240 1978 Australia 800 158 727

Canada +1 303-527-5200 The Netherlands +31 (0) 704 136

666

New Zealand 099 128 804

Mexico +41 (0) 41 7686

111

France 0800 917 901 India 800 440 1468

Argentina +54 11 4837 7000 Germany 0800 182 5347 Pakistan 888 550 2682

Brazil +55 15 3413 8000 Italy 8008 77334 China +86 21 2892 9000

Central & Eastern +41 (0) 41 7686

111

Japan +81 3 5769 6803

Russia/CIS +7 495 995 9559 South Korea +82 2 3438 4600

Egypt 0800 000 0015 Singapore +65 6 777 8211

Oman 800 70101 Thailand 001 800 441 6426

Qatar 431 0044 Malaysia 800 814 008

Kuwait 663 299 01

South Africa 800 991 390

Saudi Arabia 800 844 9564

UAE 800 0444 0684

Contents

Chapter 1 Planning........................................................................................................................ 5

1.1 Installation checklist......................................................................................................................... 5

1.2 Best practices................................................................................................................................... 5

1.3 Vibration limits................................................................................................................................. 6

1.4 Temperature limits...........................................................................................................................6

Chapter 2 Mounting.......................................................................................................................7

2.1 Mount the sensor............................................................................................................................. 7

2.2 Mount the enhanced core processor ................................................................................................7

2.3 Mount the I.S. barrier ....................................................................................................................... 9

2.4 Attach extended electronics............................................................................................................. 9

Chapter 3 Transmitter power and I/O wiring................................................................................ 11

3.1 Options for wiring...........................................................................................................................11

3.2 Connect 4-wire cable......................................................................................................................11

3.3 Connect 9-wire cable......................................................................................................................15

Chapter 4 Grounding....................................................................................................................19

Chapter 5 Purge the sensor case .................................................................................................. 21

Chapter 6 Pressure relief.............................................................................................................. 23

Installation Manual Contents

MMI- 20032352 August 2019

Installation Manual iii

Contents Installation Manual

August 2019 MMI- 20032352

iv Micro Motion HPC010P

1 Planning

1.1 Installation checklist

□Make sure that the hazardous area specified on the approval tag is suitable for the

environment in which the meter will be installed.

□Verify that the local ambient and process temperatures are within the limits of the

meter.

□If the sensor has an integral transmitter, no wiring is required between the sensor and

transmitter. Follow the wiring instructions in the transmitter installation manual for

signal and power wiring.

□If the transmitter has remote-mounted electronics, follow the instructions in this

manual for wiring between the sensor and the transmitter, and then follow the

instructions in the transmitter installation manual for power and signal wiring.

□For optimal performance, install the sensor in the preferred orientation. The sensor will

work in any orientation as long as the flow tubes remain full of process fluid.

Table 1-1: Preferred sensor orientation

Liquids

Slurries and self-draining

applications

□Orient the sensor so that personnel and equipment will not be exposed to escaping

pressurized discharge from the rupture disk. The sensor has a rupture disk to evacuate

the case in the unlikely event of a loss of primary containment.

□Install the meter so that the flow direction arrow on the sensor case matches the actual

forward flow of the process. (Flow direction is also software-selectable.)

1.2 Best practices

The following information can help you get the most from your sensor.

Installation Manual Planning

MMI- 20032352 August 2019

Installation Manual 5

•There are no pipe run requirements for Micro Motion sensors. Straight runs of pipe

upstream or downstream are unnecessary.

•If the sensor is installed in a vertical pipeline, liquids and slurries should flow upward

through the sensor.

•Keep the sensor full of process fluid.

•For halting flow through the sensor with a single valve, install the valve downstream

from the sensor.

•Minimize bending and torsional piping loads on the meter. Do not use the meter to

align misaligned piping.

•The sensor does not require external supports. The flanges will support the sensor in

any orientation.

1.3 Vibration limits

•5 to 1,000 Hz; 1.25E-4 g2/Hz per IEC 60068-2-64

•Total: 0.35g RMS

Vibration isolation should be used in installations above 0.35 g RMS or for applications

requiring Lloyd’s approval.

Vibration isolation clamps are available as a spare part. For more information about

mounting a sensor in high vibration environments, contact Micro Motion.

1.4 Temperature limits

Component Limit

Process fluid temperature -50.8 °F (-46 °C) to 392 °F (200 °C)

Ambient temperature -40 °F (-40.0 °C) to 140 °F (60.0 °C)

Notes

•In all cases, the electronics cannot be operated where the ambient temperature is

below -40 °F (-40.0 °C) or above 140 °F (60.0 °C). If a sensor is to be used where the

ambient temperature is outside of the range permissible for the electronics, the

electronics must be remotely located where the ambient temperature is within the

permissible range, as indicated by the shaded area of the temperature limit graphs.

•Temperature limits may be further restricted by hazardous area approvals. Refer to the

hazardous area approvals documentation shipped with the sensor or available from

www.emerson.com/flowmeasurement.

Planning Installation Manual

August 2019 MMI- 20032352

6 Micro Motion HPC010P

2 Mounting

2.1 Mount the sensor

Use your common practices to minimize torque and bending load on process connections.

Tip

To reduce the risk of condensation problems, do not orient transmitters or sensor junction

boxes with their conduit openings pointing upward.

NOTICE

Lifting the sensor by the electronics or rupture disk can damage the device.

Figure 2-1: Mounting the sensor

A. Optional: Use the sensor grooves for mounting the sensor.

Notes

•Do not use the sensor to support the piping.

•The sensor does not require external supports. The flanges will support the sensor in

any orientation.

2.2 Mount the enhanced core processor

Procedure

1. If desired, reorient the core processor housing on the bracket.

Installation Manual Mounting

MMI- 20032352 August 2019

Installation Manual 7

a) Loosen each of the four cap screws.

b) Rotate the bracket so that the core processor is oriented as desired.

c) Tighten the cap screws, torquing to 2.2 ft lbf (3 N m) to 3 ft lbf (4 N m).

2. Attach the mounting bracket to an instrument pole or wall. For pipe mount, two

user-supplied U-bolts are required.

Figure 2-2: Pipe mount

Figure 2-3: Wall mount

Mounting Installation Manual

August 2019 MMI- 20032352

8 Micro Motion HPC010P

2.3 Mount the I.S. barrier

Use this procedure if you are mounting an MVD™ Direct Connect™ I.S. barrier.

Procedure

1. Snap the barrier onto a 1.38 in (35 mm) DIN rail. You can mount it in either

direction.

To remove the barrier from the rail, lift the bottom lock.

2. Hook one end of the end clamp over the DIN rail.

3. Position the end clamp snugly against the barrier.

4. Tighten the screw until the end clamp is securely fastened to the DIN rail.

5. Close the cover and fasten the clamps.

Figure 2-4: Barrier mount on DIN rail

2.4 Attach extended electronics

If your installation has a sensor with extended electronics, you will need to install the

extender onto the sensor case.

Note

Extended core processors are matched at the factory to specific sensors. Keep each core

processor together with the sensor with which it was shipped.

NOTICE

Keep the extender and feedthrough clean and dry. Moisture or debris in the extender or

feedthrough can damage electronics and result in measurement error or flowmeter

failure.

Procedure

1. Remove and recycle the plastic cap from the feedthrough on the sensor.

Installation Manual Mounting

MMI- 20032352 August 2019

Installation Manual 9

A. Transmitter or core processor

B. Extender

C. O-ring

D. Feedthrough

E. Clamping ring

F. Clamping screw

2. Loosen the clamping screw and remove the clamping ring. Leave the O-ring in place

on the feedthrough.

3. Remove and recycle the plastic plug from the extender.

4. Fit the extender onto the feedthrough by carefully aligning the notches on the

bottom of the extender with the notches on the feedthrough.

5. Close the clamping ring and tighten the clamping screw to 13 in lbf (1.47 N m) to

18 in lbf (2.03 N m).

Mounting Installation Manual

August 2019 MMI- 20032352

10 Micro Motion HPC010P

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