Emerson Rosemount 3100 Series Bedienungsanleitung

Quick Installation Guide

00825-0100-4840, Rev AB

January 2008 Rosemount 3100 Series

www.rosemount.com

Rosemount 3100 Series

Ultrasonic Level Transmitter

Step 1: Mount the Transmitter

Step 2: Connect the Wiring

Step 3: Configure the Transmitter

Start

Confirm Configuration

End

Check Process Connections

Quick Installation Guide

00825-0100-4840, Rev AB

January 2008 Rosemount 3100 Series

The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and

the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a

registered trademark of one of the Emerson Process Management group of companies.

HART is a registered trademark of the HART Communication Foundation. DeltaV is a

registered trademark of Emerson Process Management group of companies. All other marks

are the property of their respective owners.

Standard Terms and Conditions of Sale can be found at www.rosemount.com\terms_of_sale

Emerson Process Management, Rosemount Inc.

IMPORTANT NOTICE

• This installation guide provides basic guidelines for the

Rosemount®3100 Series. It does not provide instructions for

detailed configuration, diagnostics, maintenance, service,

troubleshooting, or intrinsically safe (I.S.) installations. Refer to the

Rosemount 3100 Series Reference Manual (document number

00809-0100-4840) for more instructions. The manual and this

Quick Installation Guide (QIG) are also available electronically on

www.rosemount.com.

The Americas

Emerson Process Management

8200 Market Boulevard

Chanhassen, MN USA 55317

Tel (U.S.) 1-800-999-9307

Tel (International) (952) 906-8888

Fax (952) 949-7001

Europe, Middle East & Africa

Emerson Process Management

Shared Services Ltd.

Heath Place

Bognor Regis

West Sussex PO22 9SH

England

Tel (44) 1243 845500

Fax (44) 1243 867554

ifi

Emerson Process Management

Singapore Pte Ltd.

1 Pandan Crescent

Singapore 128461

Tel 65 777 8211

Fax 65 777 0947

AP.RMT-Specialist@emerson.com

Quick Installation Guide

00825-0100-4840, Rev AB

January 2008 Rosemount 3100 Series

WARNING

Electrical shock can result in death or serious injury

• Avoid contact with the leads and terminals. High voltage that

may be present on leads can cause electrical shock.

• Make sure the power to the Rosemount 3100 Series transmitter

is off and the lines to any other external power source are

disconnected or not powered while wiring the transmitter

Failure to follow safe installation and service guidelines could

result in death or serious injury

• Installation and servicing must be carried out by suitably trained

personnel in accordance with the local code of practice.

• Use the equipment only as specified in this QIG and the

Reference Manual. Failure to do so may impair the protection

provided by the equipment.

• The equipment is not intended to be repaired by the user and is

to be replaced by an equivalent certified unit. Repairs should

only be carried out by the manufacturer or approved repairer.

Any substitution of non-recognized spare parts may jeopardize

safety. Repair, e.g. substitution of components etc. may also

jeopardize safety and is under no circumstances allowed.

• If the equipment is likely to come into contact with aggressive

substances, it is the responsibility of the user to take suitable

precautions that prevent it from being adversely affected, thus

ensuring that the type of protection is not compromised.

Aggressive Substances – e.g. acidic liquids or gases that may

attack metals or solvents that may affect polymeric materials.

Suitable Precautions – e.g. regular checks as part of routine

inspections or establishing from the material’s data sheet that it

is resistant to specific chemicals.

• Verify that the operating environment of the transmitter is

consistent with the appropriate hazardous locations

specifications. See Product Certifications section in this QIG.

Quick Installation Guide

00825-0100-4840, Rev AB

January 2008 Rosemount 3100 Series

• The Integral Display and Push-buttons are only to be used for

the purpose of installation, maintenance, or configuration. The

enclosure cover is to be securely fitted at all other times, thus

ensuring that the type of protection is not compromised.

• Before connecting a HART®-based Communicator in an

explosive atmosphere, make sure the instruments in the loop

are installed in accordance with intrinsically safe or

non-incendive field wiring practices.

• Ensure that only suitably certified cable entry devices (not

supplied) will be used when connecting this equipment.

• Ensure that any unused cable entries are sealed with suitably

certified blanking plugs (not supplied).

• This product is classified Type A in accordance with the

European EMC directive 2004/108/EC. To ensure

electro-magnetic compatibility, in any member state, this

product should not be installed in a residential area.

WARNING

Quick Installation Guide

00825-0100-4840, Rev AB

January 2008 Rosemount 3100 Series

STEP 1: MOUNT THE TRANSMITTER

Mounting considerations

1. Avoid mounting over objects,

and disturbed flow.

2. Note maximum and minimum

distances from tank wall

(see Figure 1, left side.)

Mounting in a nozzle

When installing on a tank that has a

nozzle or stand-off, and the

transmitter face does not protrude

into the vessel (Figure 2, left side),

use the recommended dimensions

from Table 1.

Table 1.

Threaded Tank Connection

1. Use PTFE tape on the screw

thread (Figure 3, left side.)

2. Lower transmitter into the tank

through the process connection.

3. Turn the transmitter until it is

properly secured in the process

connection.

4. Tighten to 1.5 lbf.ft (2 Nm) using

the hexagon. Do not use

housing to tighten.

Nozzle Diameter

Size (D)

Max Nozzle

Length (L)

DN50 (2 inch) 18mm (3/4”)

DN80 (3 inch) 100mm (4”)

DN100 (4 inch) 100mm (4”)

DN125 (5 inch) 200mm (8”)

tDN150 (6 inch) 350mm (14”)

Max. 3°

C = 0.11m/m (1.3”/ft)

C min. = 0.3m (12”)

Use non-metallic

fitting / flange

Use non-metallic

fitting / flange

Beam angle

6° max.

Figure 1.

Figure 2.

Figure 3.

Quick Installation Guide

00825-0100-4840, Rev AB

January 2008 Rosemount 3100 Series

Mounting with optional bracket kit

When installing using a bracket kit:

1. Attach the bracket to the disc

using the 3 screws provided

(see Figure 4 and Figure 5.)

2. Attach the bracket and disc to a

support.

3. Use PTFE tape on the screw

thread of the transmitter

(see Figure 6.)

4. Insert the transmitter into disc.

5. Tighten to 1.5 lbf.ft (2 Nm)

using the hexagon. Do not use

the housing to tighten.

NOTE:

The bracket kit contains a

stainless steel angle bracket and

PVC threaded disc, which may be

used to mount the transmitter on a

support over the liquid surface.

Long SelfTap Screw (3 Positions)

Carbon steel (zinc plated)

PVC

disc

Stainless steel bracket

Note: Combined weight of bracket

and disc is 16oz (0.5kg) approx.

Figure 4.

4.33”

(110.0)

2” NPT/BSPT

0.51”

(13.0)

Ø1.02”

(Ø26.0)

Ø0.26”

(6.5) TYP.

2.95”

(75.0)

0.35”

(8.9)

2.26”

(57.3)

1.5”

(38.0)

2.24”

(57.0)

Ø4.02”

(Ø102.0)

Figure 5.

Figure 6.

Quick Installation Guide

00825-0100-4840, Rev AB

January 2008 Rosemount 3100 Series

STEP 2: CONNECT THE WIRING

The Rosemount 3100 Series is a 2-wire loop-powered transmitter

accepting power supplies as follows:

• Model 3101: 12-30VDC

• Model 3102: 12-40VDC

• Model 3105: 12-40VDC (non-hazardous), 12-30VDC (hazardous).

The transmitter requires shielded twisted pair wiring (18-12 AWG) that

is suitable for the supply voltage and approved for use in hazardous

areas.

To Connect the Transmitter

1. Make sure the housing is grounded in accordance with Hazardous

Locations Certifications, national and local electrical codes.

2. Make sure the power supply is disconnected.

3. Remove the transmitter cover.

4. Pull the cable through the cable gland / conduit.

5. Connect wires as illustrated below.

6. If applicable, seal the unused port.

7. Replace the cover and tighten, also tightening the cable gland.

8. Connect the power supply.

Non-Intrinsically

Safe Output Load Resistance 250 :

Power

Supply

HART®

Modem

375 Field

Communicator PC

Rosemount 3100

Series Transmitter

Transmitter Terminals:

Terminal 1 (+): +24 VDC

Terminal 2 (-): 0 VDC

(Connect screen to ground

in the control room).

Figure 7.

Quick Installation Guide

00825-0100-4840, Rev AB

January 2008 Rosemount 3100 Series

The Rosemount Field Communicator requires a minimum load

resistance of 250 Ohm within the loop to function properly

(see “Load Limitations” on page 9)

If using a Rosemount 3490 Series Control Unit, do not include the

additional resistor, or the IS Barrier.

Intrinsically Safe Output

Power

Supply

RL 

250:

Approved IS Barrier DCS

375 Field

Communicator

Rosemount 3105

Transmitter

IS Parameters: Ui = 30 V,

li = 120 mA, Pi = 0.82 W,

Li = 108PH, Ci = 0 nF

ransmitter Terminals:

erminal 1 (+): +24 VDC

erminal 2 (-): 0 VDC

(Connect screen to ground

in the control room).

HART®

Modem

Figure 8.

Quick Installation Guide

00825-0100-4840, Rev AB

January 2008 Rosemount 3100 Series

Load Limitations

U (V)

R (Ohms)

030

1244

800

400

12 20

(Model 3101)

Non-Intrinsically Safe Installation:

(Model 3102)

U (V)

R (Ohms)

030

1244

800

400

12 20

Intrinsically Safe Installation:

U (V)

R (Ohms)

030

1244

800

400

12 20

(Model 3105)

Non-Intrinsically Safe Installation:

533

250

533

Figure 9.

Quick Installation Guide

00825-0100-4840, Rev AB

January 2008 Rosemount 3100 Series

STEP 3: CONFIGURE THE TRANSMITTER

Configuration of the Rosemount 3100 Series transmitter can be done

with the Integral Display and Push-Buttons. Rosemount transmitter

models 3102 and 3105 can use a Rosemount 3490 Series Control

Unit, a 375 Field Communicator, or PC with AMS(TM) Suite: Intelligent

Device Manager.

NOTE:

If the transmitter was configured at the factory, it is not necessary to

proceed with this step, unless you need to verify / change the settings.

For detailed configuration steps, refer to the reference manual

(00809-100-4840).

Rosemount 3100 Series ultrasonic level transmitters can be

configured by using the Integral push-buttons and display.

Please refer the “Integral Display Menu (Model 3101)” diagram below

for the model 3101 menu structure and instructions to edit parameters.

For models 3102 or 3105, please refer to the “Integral Display Menus

(Models 3102/3105)” diagram on page 13.

Figure 10.

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