Emerson Rosemount 648 Bedienungsanleitung

www.rosemount.com

¢00825-0100-4648[¤

Quick Installation Guide

00825-0100-4648, Rev CC

February 2012 Rosemount 648 Wireless

Wireless Considerations

Step 1: Physical Installation

Step 2: Verify Operation

Reference Information

Product Certifications

Declaration of Conformity

Start

End

Rosemount 648 Wireless Temperature

Transmitter

00825-0100-4648_CC.fm Page 1 Monday, February 13, 2012 12:48 PM

Quick Installation Guide

00825-0100-4648, Rev CC

February 2012

Rosemount 648 Wireless

IMPORTANT NOTICE

This installation guide provides basic guidelines for the Rosemount®648. It does not

provide instructions for detailed configuration, diagnostics, maintenance, service,

troubleshooting, or installations. Refer to the Rosemount 648 Reference Manual

(Document No. 00809-0100-4648) for more instruction. The manual and this QIG are also

available electronically on www.rosemount.com.

WARNING

Explosions could result in death or serious injury:

Installation of this transmitter in an explosive environment must be in accordance with the

appropriate local, national, and international standards, codes, and practices. Please

review the Product Certifications section for any restrictions associated with a safe

installation.

• Before connecting a Rosemount Field Communicator in an explosive atmosphere,

ensure the instruments are installed in accordance with intrinsically safe or

non-incendive field wiring practices. Electrical shock can result in death or serious

injury.

• Avoid contact with the leads and terminals. High voltage that may be present on leads

can cause electrical shock. This device complies with Part 15 of the FCC Rules.

Operation is subject to the following conditions. This device may not cause harmful

interference. This device must accept any interference received, including

interference that may cause undesired operation. This device must be installed to

ensure a minimum antenna separation distance of 20 cm from all persons.

• The Power Module may be replaced in a hazardous area. The Power Module has

surface resistivity greater than one gigaohm and must be properly installed in the

wireless device enclosure. Care must be taken during transportation to and from the

point of installation to prevent electrostatic charge build-up.

IMPORTANT NOTICE

Shipping considerations for wireless products:

The unit was shipped to you without the Power Module installed. Please remove the

Power Module prior to shipping the unit.

Each Power Module contains two “C” size primary lithium batteries. Primary lithium

batteries are regulated in transportation by the U.S. Department of Transportation, and

are also covered by IATA (International Air Transport Association), ICAO (International

Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous

Goods). It is the responsibility of the shipper to ensure compliance with these or any other

local requirements. Please consult current regulations and requirements before shipping.

Emerson Process Management

Rosemount Division

8200 Market Boulevard

Chanhassen, MN USA 55317

T (US) (800) 999-9307

T (Intnl) (952) 906-8888

F (952) 906-8889

Rosemount Temperature GmbH

Frankenstrasse 21

63791 Karlstein

Germany

T 49 (6188) 992 0

F 49 (6188) 992 112

Emerson Process Management

Asia Pacific Private Limited

1 Pandan Crescent

Singapore 128461

T (65) 6777 8211

F (65) 6777 0947 / (65) 6777 0743

Enquiries@AP.EmersonProcess.com

00825-0100-4648_CC.fm Page 2 Monday, February 13, 2012 12:48 PM

Quick Installation Guide

00825-0100-4648, Rev CC

February 2012 Rosemount 648 Wireless

WIRELESS CONSIDERATIONS

Power Up Sequence

The Rosemount 648 and all other wireless devices should be installed only after the Smart

Wireless Gateway (“Gateway”) has been installed and is functioning properly. Wireless

devices should also be powered up in order of proximity from the Gateway, beginning with

the closest. This will result in a simpler and faster network installation. Enable Active

Advertising on the Gateway to ensure that new devices join the network faster. For more

information see the Smart Wireless Gateway Manual (Doc. No. 00809-0200-4420).

Antenna Position

The antenna should be positioned vertically, either straight up or straight down, and it should

be approximately 3 ft. (1 m) from any large structure, building, or conductive surface to allow

for clear communication to other devices.

Figure 1.

Conduit Entry

Upon installation, ensure that each conduit entry is either sealed with a conduit plug using

approved thread sealant, or has an installed conduit fitting or cable gland with appropriate

threaded sealant.

Figure 2.

Conduit Entry

00825-0100-4648_CC.fm Page 3 Monday, February 13, 2012 12:48 PM

Quick Installation Guide

00825-0100-4648, Rev CC

February 2012

Rosemount 648 Wireless

Field Communicator Connections

The Power Module needs to be installed in the device for the Field Communicator to

interface with the 648. Field communication with this device requires a Field communicator

using the correct 648 wireless DD. The correct DD for the available protocol should be

selected. Refer to Figure 3 below for instructions for connection of the Field Communicator

to the 648.

Figure 3. Connection Diagram

STEP 1: PHYSICAL INSTALLATION

The Rosemount 648 can be installed in one of two configurations: Direct Mount, where the

thermocouple or sensor is connected directly to the 648 housing’s conduit entry, or Remote

Mount, where the thermocouple or sensor is mounted separate from the 648 housing, then

connected to the 648 using conduit. Choose the installation sequence that corresponds to

the mounting configuration.

Direct Mount

The direct mount installation should not be used when installing with a Swagelok®fitting.

1. Install the sensor according to standard installation practices. Be sure to use an

approved thread sealant on all connections.

2. Attach the 648 housing to the sensor using the threaded conduit entry.

3. Attach the sensor wiring to the terminals as indicated on the wiring diagram.

4. Connect the Power Module.

NOTE:

Wireless devices should be powered up in order of proximity from the Smart Wireless

Gateway, beginning with the closest device to the Gateway. This will result in a

simpler and faster network installation.

COMM

P/N00753-9200-0020

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Quick Installation Guide

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February 2012 Rosemount 648 Wireless

STEP 1 CONTINUED...

5. Close the housing cover and tighten to safety specification. Always ensure a proper seal

by installing the electronics housing covers so that metal touches metal, but do not over

tighten.

6. Position the antenna such that it is vertical, either straight up or straight down. The

antenna should be approximately three ft. (0,91 m) from any large structures or

buildings, to allow clear communication to other devices.

Remote Mount

1. Install the sensor according to standard installation practices. Be sure to use an

approved thread sealant on all connections.

2. Run wiring (and conduit, if necessary) from the sensor to the 648.

3. Pull the wiring through the threaded conduit entry of the 648.

4. Attach the sensor wiring to the terminals as indicated on the wiring diagram.

5. Connect the Power Module.

NOTE:

Wireless devices should be powered up in order of proximity from the Wireless

Gateway, beginning with the closest device to the Gateway. This will result in a

simpler and faster network installation.

Possible antenna rotation shown.

Antenna rotation allows for best

installation practices in any

configuration.

Possible antenna rotation shown.

Antenna rotation allows best

practices for any configuration.

00825-0100-4648_CC.fm Page 5 Monday, February 13, 2012 12:48 PM

Quick Installation Guide

00825-0100-4648, Rev CC

February 2012

Rosemount 648 Wireless

STEP 1 CONTINUED...

6. Close the housing cover and tighten to safety specification. Always ensure a proper seal

by installing the electronics housing covers so that metal touches metal, but do not over

tighten.

7. Position the antenna such that it is vertical, either straight up or straight down.The

antenna should be approximately three feet (0,91 m) from any large structures or

buildings to allow clear communication to other devices.

STEP 2: VERIFY OPERATION

Operation can be verified in four locations: at the device via the LCD, by using the Field

Communicator, at the Gateway via the Smart Wireless Gateway’s integrated web server, or

via AMS™Suite: Intelligent Device Manager.

Local Display

During normal operation, the LCD should display the PV value at the update rate up to 1

minute intervals. Refer to the Rosemount 648 Manual for error codes and other LCD

messages. Press the Diagnostic button to display the TAG, Device ID, Network ID,

Network Join Status and Device Status screens.

00825-0100-4648_CC.fm Page 6 Monday, February 13, 2012 12:48 PM

Quick Installation Guide

00825-0100-4648, Rev CC

February 2012 Rosemount 648 Wireless

Field Communicator

To verify operation using a Field Communicator, refer to the Fast Key Sequence in Table 1.

Select the Radio State parameter to verify operation. For connecting to a Field

Communicator, refer to Figure 3: Connection Diagram on page 4.

Table 1. 648 Fast Key Sequence

Smart Wireless Gateway

In the integrated web interface from the Gateway, navigate to the Explorer>Status page.

This page shows whether the device has joined the network and if it is communicating

properly.

NOTE:

It may take several minutes for the device to join the network.

NOTE:

If the device joins the network and immediately has an alarm present, it is likely due

to sensor configuration. Check the sensor wiring (see Rosemount 648 Terminal

Diagram on page 9) and the sensor configuration (see 648 Fast Key Sequence on

page 9).

Figure 4. Smart Wireless Gateway Network Settings

Searching for Network Joining Network Connected with

1 Parent Connected with

2 Parents

Function Key Sequence Menu Items

Network 1, 3, 3 Smart Power, Network ID, Set Join Key, Radio

State

n e t w k

A -s r c h

n e t w k

J O I N G

n e t w k

1 P A R N T

n e t w k

2 P A R N T

00825-0100-4648_CC.fm Page 7 Monday, February 13, 2012 12:48 PM

Quick Installation Guide

00825-0100-4648, Rev CC

February 2012

Rosemount 648 Wireless

AMS™Suite: Intelligent Device Manager

When the device has joined the network, it will appear in the Device Manager as illustrated

below.

Troubleshooting

If the device is not joined to the network after power up, verify the correct configuration of the

Network ID and Join Key, and verify that Active Advertising has been enabled on the Smart

Wireless Gateway. The Network ID and Join Key in the device must match the Network ID

and Join Key of the Gateway.

The Network ID and Join Key may be obtained from the Smart Wireless Gateway on the

Setup>Network>Settings page on the web server (see Figure 4: Smart Wireless Gateway

Network Settings on page 7). The Network ID and Join Key may be changed in the wireless

device by using the following Fast Key sequence.

If the Field Communicator fails to communicate with the 648, open the LCD cover and verify

that the communication switch, located next to the LCD, is in the ON position. After this step,

verify that the 648 is communicating with the handheld device.

Function Key Sequence Menu Items

Network 1, 3, 3 Smart Power, Network ID, Set Join Key,

Radio State

00825-0100-4648_CC.fm Page 8 Monday, February 13, 2012 12:48 PM

Quick Installation Guide

00825-0100-4648, Rev CC

February 2012 Rosemount 648 Wireless

REFERENCE INFORMATION

Figure 5. Rosemount 648 Terminal Diagram

NOTE:

In order to communicate with a Field Communicator, the device must be powered by

connecting the Power Module.

Table 2. 648 Fast Key Sequence

Function Key Sequence Menu Items

Device Information 1, 3, 5, 2 Tag, Date, Descriptor, Message, Model, Model

Number I, Model Number II, Model Number III,

Write Protect, Revision Numbers, Transmitter

Serial Numbers, Device ID, Distributor

PV Range Values 1, 3, 4, 1 Lower Range Point, Upper Range Point, Unit,

Apply Values, Lower Sensor Limit, Upper Sensor

Limit, Minimum Span

Sensor Trim 1, 2, 2, 1 Lower Sensor Trim, Upper Sensor Trim, Recall

Factory Trim, Active Calibrator

Wireless 1, 3, 3 Smart Power, Network ID, Set Join Key, Radio

State

Sensor Configuration 1, 3, 2, 1 Sensor Configuration, Temp Sensor Setup, Cal

VanDusen, Sensor S/N

00825-0100-4648_CC.fm Page 9 Monday, February 13, 2012 12:48 PM

Quick Installation Guide

00825-0100-4648, Rev CC

February 2012

Rosemount 648 Wireless

Figure 6. Series 65, Series 68, Series 78, and 58C Lead Wire Configurations

Figure 7. Series 183 Thermocouple Lead Wire Configurations

Figure 8. Series 185 Thermocouple Lead Wire Configurations

NOTE:

The wiring diagrams shown above apply only to Rosemount sensors.

Single Element

Type J Type E

Type K Type T

Type J Type N

Type K

Red (4)

Red (3)

White (2)

White (1)

+ White (2)

–Red(3)

+Purple(2)

–Red(3)

+ Yellow (2)

–Red(3)

+Blue(2)

–Red(3)

+ Black (2)

–White(3)

+Red(2)

–White(3)

+ Green (2)

–White(3)

00825-0100-4648_CC.fm Page 10 Monday, February 13, 2012 12:48 PM

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