Empire Pro-Finish 2636 Bedienungsanleitung

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Operating Instructions

for the

Pro-Finish®Cabinet System

Pressure and Suction

2101 West Cabot Boulevard

Langhorne, PA 19047-1893

www.empire-airblast.com

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Empire Abrasive Equipment Company

Page 2

Model Number: _______________________ Serial Number: ____________________________

Date of Purchase: ____________________ Date of Installation: _______________________

Distributor Purchased From:

Name: __________________________________________________________

Address: ________________________________________________________

Phone: _________________________________________________________

* * * * *

Manufactured by: EMPIRE ABRASIVE EQUIPMENT COMPANY

2101 West Cabot Boulevard

Langhorne, PA 19047-1893

Phone: 215-752-8800, Fax: 215-752-9373

Empire equipment should be properly maintained per the operating instructions. For

peak performance of your equipment, use only genuine Empire replacement parts;

accept no substitutes! The use of non-Empire parts will void the warranty.

PARTS AND SERVICE

1-800-497-4543

To order Empire replacement parts, contact your local authorized Empire distributor.

For the name of your local distributor, call Empire Customer Service, 1-800-497-4543,

or fax us at 215-752-9373, or e-mail us on our website www.empire-airblast.com and

we will call you back.

CAUTION

Never use silica-based abrasives

in Empire blast systems.

Empire Abrasive Equipment Company

Page 3

Operating Instructions

for the

Pro-Finish

Cabinet System

Suction and Pressure

Empire Abrasive Equipment Company

3/24/08

Empire Abrasive Equipment Company

Page 4

Table of Contents

Table of Contents ................................................................................................4

Introduction........................................................................................................5

1.0 Preparing for Installation ..............................................................................6

1.1 Hand Tools Required ........................................................................................ 6

1.2 Step-by-Step Procedure .................................................................................... 6

2.0 Installation .................................................................................................10

2.1 Installing the Optional Dust Collector ............................................................. 10

2.2 Installing the System...................................................................................... 11

2.3 Electrical Connections.................................................................................... 11

2.4 Installing the Compressed Air Supply ............................................................. 12

3.0 General Equipment Operation .....................................................................13

3.1 Media Selection and Use................................................................................. 13

3.2 Media Loading................................................................................................ 15

3.3 Pneumatic Controls........................................................................................ 15

3.4 Equipment Start-up ....................................................................................... 18

3.5 Equipment Shut-down ................................................................................... 19

3.6 Equipment Adjustments................................................................................. 20

3.7 Helpful Hints for More Efficient Blasting ......................................................... 23

4.0 Maintenance ...............................................................................................24

4.1 Daily Maintenance.......................................................................................... 24

4.2 Weekly Maintenance....................................................................................... 27

4.3 Storage or Temporary Non-Use ....................................................................... 28

5.0 Troubleshooting ..........................................................................................29

5.1 Troubleshooting Chart.................................................................................... 29

5.2 Troubleshooting the Pneumatic Control Circuit............................................... 32

6.0 Recommended Spare Parts ..........................................................................36

7.0 Options and Accessories..............................................................................37

8.0 Pro-Finish®Parts .........................................................................................39

8.1 Reclaimers ..................................................................................................... 39

8.2 Pressure Blast Systems .................................................................................. 40

8.3 Suction Blast Systems.................................................................................... 42

8.4 Dust Collectors............................................................................................... 44

8.5 Blowers (Fan & Motor) .................................................................................... 47

8.6 Ducting/Hoses ............................................................................................... 48

8.7 Pipe Strings.................................................................................................... 50

8.8 Pressure Blast Systems .................................................................................. 51

8.9 Basic Cabinet Assembly ................................................................................. 55

9.0 Warranty .....................................................................................................57

Empire Abrasive Equipment Company

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Introduction

Congratulations on your selection of the Pro-Finish®Cabinet System from Empire

Abrasive Equipment Company. This manual is provided to assist you with the

unpacking, assembly, use, and maintenance of your Pro-Finish®Cabinet System.

Please read this manual carefully and keep it in the handy plastic pouch attached to

your system for future reference. If you have any questions about the operation or

maintenance of your equipment, contact your Empire distributor.

Empire: The leader in air-blast technology.

Empire specializes in the design and manufacture of air-blast equipment, and has

continued as an industry leader of more than 50 years. Today, Empire produces the

most extensive line of air-blast products in the world. In addition to Pro-Finish®

systems, our product line includes ProFormer Cabinets, ECON-O-FINISH™Cabinets,

Modified Systems, Automated Blast Systems, Blast Rooms, and SuperBlast™Portable

Blasters.

Empire Abrasive Equipment Company’s reputation as a leader in air-blast technology

is the result of meeting our customer’s demand for quality equipment and systems

that deliver increased productivity. We support our equipment with training, service,

and testing programs. When you need advice, assistance, or equipment on short

notice, our national network of distributors assures that help is nearby.

Figure 1. Pro-Finish®Cabinet System

Empire Abrasive Equipment Company

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1.0 Preparing for Installation

1.1 Hand Tools Required

The following tools are recommended for the installation of your Pro-Finish®Cabinet

system:

•7/16” wrench or socket

•6” adjustable wrench

•9/16” wrench or socket

•medium flat-blade screwdriver

•14” Pipe wrenches

•medium Phillips head screwdriver

•Channel Lock Pliers

1.2 Step-by-Step Procedure

Step 1: Unwrap and remove cabinet

and the components from the pallet.

Step 2: Most cabinet systems are

shipped with the reclaimer mounted to

the cabinet. If your system was

shipped with the reclaimer NOT

installed, install the reclaimer as

follows:

a. Lift the reclaimer assembly and

set in place against the rear of

the cabinet so that the slots in

the reclaimer bracket set down

on the “Z-strip”.

b. Push the reclaimer assembly up

against the rear of the cabinet so

that the mounting bolts

protruding from the rear wall of

the cabinet are inserted into the

keyhole slots in the bracket. See

Figure 2.

Step 3: With the reclaimer in position,

tighten the bolts.

Figure 2. Reclaimer Mounting

Step 4: Attach one end of the conveying

hose to the cabinet hose adapter.

Attach the other end of the hose to the

reclaimer inlet. See Figure 3. Use

supplied hose clamp to make

connections airtight.

Figure 3. Conveying Hose

Installation or Assembly

Steps 5 through 12 apply to pressure

systems only. (Suction systems are

not equipped with a pressure vessel.)

Step 5: Move the pressure vessel into

position as shown in Figure 4.

Figure 4. Pressure Vessel Installation

Step 6: Adjust the leveling bolts on the

pressure vessel legs so that the weight

of the assembly is evenly distributed on

the floor and the hopper flange mates

with the pressure vessel.

Step 7: Install and tighten the six bolts

connecting the storage hopper flange to

the top of the pressure vessel.

Step 8: Connect the quick coupling

ends of the air hose / tubing harness

and to the 1” pipe string on the front of

the cabinet and on the vessel. See

Figure 5.

Figure 5. Air Hose Assembly to Pipe

String Assembly

Step 9: Install the safety pin through

the holes in both halves of each quick

coupling. See Figure 5.

Step 10: Connect the harness ¼” O.D.

control tubing to the exhaust valve and

air valve fittings as shown in Figure 5.

Making sure the connection is tight.

Step 11: Connect the 1” exhaust hose

from the MG-78 exhaust valve to the

hose barb located at the reclaimer inlet.

Step 12: Connect the blast hose quick

coupling as shown in Figure 6 to the

tank coupling below the Sure-Flo Media

Regulator. Install the safety pin.

WARNING

Be sure to insert the safety pins into

the two halves of each quick

coupling to lock them together.

Figure 6. Hose/Coupling Connection

Steps 13 and 18 apply to single-

phase systems only.

If your system includes a dust collector,

make the electrical connection between

the fan motor and the cabinet electrical

control box as follows:

WARNING

Be sure that the cabinet supply cord

is disconnected before you start this

procedure.

Step 13: Remove the four screws from

the corners of the control box cover.

Step 14: Slide out the terminal strip

plate as shown in Figure 7.

Figure 7. Terminal Strip

Step 15: Insert the free end of the fan

motor cord into the strain relief on the

top of the electrical box, as shown in

Figure 8.

Figure 8. Strain Relief

Step 16: Pull about 16 inches of cord

into the electrical box.

Step 17: Notice that the fan motor cord

wires are numbered. Connect each

wire to the terminal of the same

number.

Step 18: Replace the terminal strip

plate and control box cover. Tighten the

strain relief where the connecting cord

enters the control box.

The single phase electrical schematics

shown in Figure 9 and Figure 10 also

appear on the back of the control box

cover.

Consult the schematic that applies to

the specific type of electrical power that

will be supplied to the cabinet. Your

power supply must match the label

power supply of the cabinet and dust

collector fan motor.

Figure 9 and Figure 10.

Empire Abrasive Equipment Company

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Step 19: If your system has a fan and

dust bag, fasten the dust bag to the fan

outlet and secure with the clamp

provided.

Step 20: Install the dust hose between

the reclaimer outlet and the dust

collector inlet.

Step 21: Secure the hose ends with the

clamps provided.

Step 22: Connect your system to

utilities as described in the Installation

section following.

2.0 Installation

Your Pro-Finish®system may arrive fully assembled or in easily assembled modular

packages. All equipment must be well grounded and mounted on a level surface. DO

NOT install your Pro-Finish®system on a wooden floor, a rubber mat, or a floor subject

to wet conditions.

IMPORTANT

All electrical connections to the Pro-Finish®cabinet should be made by a

qualified electrician and must adhere to the codes, standards, and procedures

specified by the authority having jurisdiction.

The customer is responsible for providing appropriate disconnecting means

adjacent to the equipment for each incoming power circuit.

2.1 Installing the Optional Dust Collector

If your system includes a dust collector,

you should install it before your install

the cabinet, because in many

instances, the dust collector is located

behind the cabinet. Install the dust

collector as follows:

Step 1: Place the dust collector on a

level surface behind or adjacent to your

Pro-Finish®Cabinet location.

Step 2: Be sure the access door and

pneumatic shaker control on the dust

collector are easily accessible and the

dust hose inlet is directed toward the

cabinet.

Step 3: Allow enough space for the

cabinet doors to open freely. Also allow

enough room to remove the dust from

the dust collector hopper.

Step 4: Stabilize the dust collector by

adjusting its leveling bolts to

compensate for any unevenness in the

supporting floor.

Step 5: A separate ¼” air line is

supplied for the dust collector shaker

mechanism. Attach the free end of this

air line to the dust collector compressed

air inlet connection.

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