Endress+Hauser Proline Promag 300 Bedienerhandbuch

Products Solutions Services

Special Documentation

Proline Promag 300

Functional Safety Manual

HART

SD01740D/06/EN/07.22-00

71576941

2022-08-01

Valid as of version

01.06.zz (Device firmware)

Proline Promag 300 HART Table of contents

Endress+Hauser 3

Table of contents

1 Manufacturer's Declaration .... 4

1.1 Safety-related characteristic values ..... 5

2 Certificate ....................... 8

3 About this document ........... 9

3.1 Document function ................... 9

3.2 Using this document .................. 9

3.3 Symbols ............................ 9

3.4 Supplementary device documentation .. 10

4 Design .......................... 11

4.1 Permitted device types ............... 11

4.2 Marking ........................... 13

4.3 Notes on the redundant use of multiple

sensors ............................ 14

4.4 Basic conditions for use in safety-

related applications ................. 16

4.5 Safety measured error ............... 17

4.6 Useful lifetime of electrical

components ........................ 19

5 Commissioning (installation

and configuration) ............ 19

5.1 Requirements for the personnel ....... 19

5.2 Installation ........................ 19

5.3 Commissioning ..................... 19

5.4 Operation ..........................20

5.5 Parameter configuration for safety-

related applications ................. 20

6 Operation ...................... 29

6.1 Device behavior during power-up ...... 29

6.2 Device behavior in safety function

demand mode ...................... 29

6.3 Safe states ......................... 29

6.4 Device behavior in event of alarms and

warnings .......................... 29

6.5 Alarm and warning messages ......... 30

7 Proof testing ................... 30

7.1 Test sequence A (PTC = 99 %) ........ 32

7.2 Test sequence C (PTC = 98 %) ......... 35

7.3 Test sequence D (PTC = 36 %) ........ 36

7.4 Test sequence E (PTC = 19 %) ......... 40

7.5 Test sequence F (PTC = 0 %) .......... 41

7.6 Verification criterion ................ 43

8 Repair and error handling .... 43

8.1 Maintenance ....................... 43

8.2 Repair ............................. 43

8.3 Modification ....................... 44

8.4 Taking out of service ................ 44

8.5 Disposal ........................... 44

9 Appendix ...................... 44

9.1 Structure of the measuring system ..... 44

9.2 Commissioning or proof test report .... 47

9.3 Verification or calibration ............ 49

9.4 Version history ..................... 49

Manufacturer's Declaration Proline Promag 300 HART

4 Endress+Hauser

1 Manufacturer's Declaration

A0031601-EN

Proline Promag 300 HART Manufacturer's Declaration

Endress+Hauser 5

1.1 Safety-related characteristic values

General

Device designation and permitted

versions

5H3B (Promag H 300)

5P3B (Promag P 300)

5W3B (Promag W 300)

Order code for "Output; input 1":

• Option BA "4-20mA HART"

• Option BB "4-20mA + Wireless HART"

• Option CA "4-20mA HART Ex-i passive"

• Option CB "4-20mA Ex-i + Wireless HART"

• Option CC "4-20mA HART Ex-i active"

Order code for "Output; input 2":

All options

Order code for "Output; input 3":

All options

Order code for "Additional approval":

Option LA "SIL"

Safety-related output signal 4 to 20 mA (output; input 1)

Failure current ≤ 3.6 mA or ≥ 21 mA

Assessed measured variable/

function

Volume flow monitoring

Safety function(s) Min., Max., Range

Device type according to IEC

61508-2

 Type A  Type B

Operating mode  Low Demand Mode  High Demand Mode  Continuous Mode 1)

Valid hardware version (main

electronics)

From delivery date October 1, 2017

Valid firmware version 01.01.zz and higher (HART; from delivery date October 1, 2017)

Safety manual SD01740D

Type of assessment

(only 1 version can be selected)

 Complete HW/SW assessment in the context of development including

FMEDA and change process according to IEC 61508-2, 3

 Assessment of evidence for proven-in-use HW/SW including FMEDA and

change process according to IEC 61508-2, 3

 Analysis of HW/SW field data for evidence of "prior use" according to IEC

61511

 Assessment by FMEDA according to IEC 61508-2 for devices without software

Assessment by (including report

no. + FMEDA data source)

TÜV Rheinland Industrie Service GmbH – Certificate No. 968/FSP 1408.00/17

Test documents Development documents, test reports, data sheets

1) No continuous operation in accordance with IEC 61508: 2011 (Section 3.5.16).

Manufacturer's Declaration Proline Promag 300 HART

6 Endress+Hauser

SIL integrity

Systematic safety integrity  SIL 2 capable  SIL 3 capable

Hardware safety integrity Single-channel service

(HFT = 0)

 SIL 2 capable  SIL 3 capable

Multi-channel service

(HFT ≥ 1)

 SIL 2 capable  SIL 3 capable

FMEDA

Safety function(s) Min., Max., Range

Device model A1 A2

Option BA, BB Option CA, CB Option BA, BB Option CA, CB, CC

λDU 1) 132 FIT 128 FIT 152 FIT 148 FIT

λDD 1647 FIT 1627 FIT 2338 FIT 2317 FIT

λSU 1528 FIT 1724 FIT 1744 FIT 1940 FIT

λSD 1240 FIT 1226 FIT 2022 FIT 2009 FIT

SFF - Safe Failure Fraction 97 % 97 %

PFDavg for T1 = 1 year 2)

(single-channel architecture)

5.8 · 10-4 5.6 · 10-4 6.6 · 10-4 6.5 · 10-4

PFDavg for T1 = 4 years

(single-channel architecture)

2.3 · 10-3 2.6 · 10-3

PFH 6.6 · 10-8 6.4 · 10-8 7.6 · 10-4 7.4 · 10-4

PTC 3) Up to 99 % Up to 99 %

MTBFtot 4) 69 years 58 years 69 years 57 years

Diagnostic test interval 5) 30 min 30 min

Fault response time 6) 30 s 30 s

Process safety time 7) 50 h 50 h

Recommended test interval T14 years 3 years

MTTFd 8) 64 years 65 years 45 years 46 years

1) FIT = Failure In Time, number of failures per 109 h.

2) Valid for averaged ambient temperatures up to 40 °C (104 °F) in accordance with general standard for devices

with SIL capability.

3) PTC = Proof Test Coverage (diagnostic coverage achieved by device failure detection during manual proof testing).

4) This value takes into account all failure types of the electronic components as per Siemens SN29500.

5) All diagnostic functions are carried out at least once during this time.

6) Maximum time between fault detection and fault response.

7) The process safety time amounts to the diagnostic test interval * 100 (calculation as per IEC 61508).

8) MTTFd as per ISO 13849/IEC 62061 also includes soft errors (sporadic bit errors in data memories).

Proline Promag 300 HART Manufacturer's Declaration

Endress+Hauser 7

Note

The measuring device has been developed for use in "Low Demand" and "High Demand" mode.

Explanation

Our in-house quality management system saves information on safety-related systematic errors that will become

known in the future.

Certificate Proline Promag 300 HART

8 Endress+Hauser

2 Certificate

Certificate can be accessed at www.endress.com:

1. Downloads

2. Approvals

3. Type: Functional safety (SIL)

4. Product root: e.g. 5H3B

5. Press the "Search" button

Proline Promag 300 HART About this document

Endress+Hauser 9

3 About this document

3.1 Document function

This document is part of the Operating Instructions and serves as a reference for application-

specific parameters and notes.

General information about functional safety SIL is available in the Download Area of the

Endress+Hauser website: www.endress.com/SIL.

3.2 Using this document

3.2.1 Information on the document structure

For additional information regarding the arrangement of the parameters, along with a

short description, according to the Operation menu, Setup menu, Diagnostics menu and

the operating concept, see the Operating Instructions, "Supplementary device

documentation" section

3.3 Symbols

3.3.1 Safety symbols

DANGER

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in

serious or fatal injury.

WARNING

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

serious or fatal injury.

CAUTION

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

minor or medium injury.

NOTICE

This symbol contains information on procedures and other facts which do not result in

personal injury.

3.3.2 Symbols for certain types of Information

Symbol Meaning

Permitted

Procedures, processes or actions that are permitted.

Preferred

Procedures, processes or actions that are preferred.

Forbidden

Procedures, processes or actions that are forbidden.

Tip

Indicates additional information.

About this document Proline Promag 300 HART

10 Endress+Hauser

Symbol Meaning

Reference to documentation

Reference to page

Reference to graphic

Notice or individual step to be observed

… Series of steps

Result of a step

A0028662

Operation via local display

A0028663

Operation via operating tool

A0028665

Write-protected parameter

3.3.3 Symbols in graphics

Symbol Meaning

1, 2, 3 ... Item numbers

A, B, C, ... Views

A-A, B-B, C-C, ... Sections

3.4 Supplementary device documentation

For an overview of the scope of the associated Technical Documentation, refer to the

following:

•Device Viewer (www.endress.com/deviceviewer): Enter the serial number from the

nameplate

•Endress+Hauser Operations app: Enter serial number from nameplate or scan matrix

code on nameplate.

This Special Documentation and other documentation is available:

In the Download Area of the Endress+Hauser website: www.endress.com → Downloads

This documentation is an integral part of the following Operating Instructions:

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