Endress+Hauser Levelflex M FMP40 Bedienungsanleitung

BA363F/00/en/03.09

No. 71074941

Valid as of software version:

01.08.zz

Operating Instructions

Levelflex M FMP40

Run Time Measurement

Brief overview Levelflex M FMP40 with HART/4...20 mA

2Endress+Hauser

Brief overview

For quick and simple commissioning:

Safety instructions →ä6

Explanation of the warning symbols

You can find special instructions at the appropriate position in the chapter

in question. The positions are indicated with the icons Warning #,

Caution "and Note !

Installation →ä13

The steps for installing the device and installation conditions (e.g. dimensions)

can be found here.

Wiring →ä28

The device is virtually completely wired on delivery.

Display and operating elements →ä34

An overview of the arrangement of the display and operating elements

can be found here.

Commissioning via display VU331 →ä45

In the "Commissioning" section, you learn how to switch on the device and

check the functions.

Commissioning via Endress+Hauser operating program →ä58

In the "Commissioning" section, you learn how to switch on the device and

check the functions.

Additional information on the operation via the Endress+Hauser operating

program (FieldCare) can be found in Operating Instructions BA027S/04.

Troubleshooting →ä67

If faults occur during operation, use the checklist to localize the cause.

Here you can find measures you can take yourself to take remedial action

against the fault.

Index →ä89

You can find important terms and keywords on the individual sections here.

Use the keyword index to find the information you need quickly and efficiently.

Levelflex M FMP40 with HART/4...20 mA Brief overview

Endress+Hauser 3

Brief Operating Instructions

L00-FMP4xIxx-19-00-00-en-004

!Note!

These Operating Instructions explain how to install and commission the level transmitter. All

functions that are required for a typical measuring task are taken into account here.

In addition, the Levelflex M provides many other functions for optimizing the measuring point and

converting measured values. These functions are not included in these Operating Instructions.

An overview of all the device functions can be found on →ä82.

An extensive description of all the device functions can be found in BA366F - "Description of

Device Functions" on the enclosed CD-ROM.

Operating Instructions can also be found on our homepage: www.endress.com

… …

…

KA283F/00/a2/08.08

71079005

DK2

DK1

LILI

71079005

Levelflex M - Brief operating instructions

input E

(see sketch)

input F

(see sketch) displayed

D und D are

000

measured value

Group

selection

basic setup

safety settings

display

linearisation

extended calibr.

system

parameters

092

language

diagnostics

0A0

present

error

002

tank

properties

004

process

cond.

005

empty

calibr.

006

full

calibr.

008

dist./

meas value

059

upper block.

dist

003

medium

property

008

dist./

meas value

- envel. curve

- substracted

signal

- mapping

- single curve

- cyclic

= 100: unlocked

¹ 100: locked

09A

plot settings

09B

recording

curve

0A1

error

0A4

unlock

parameter

(333 =

reset

customer

parameters)

0A3

reset

threaded

connection

1½

(G 1

reference point of

measurement

¾ or BSP

¾orG ½)

¾or1½NPT

length

adjustment

032

probe

033

probe

length

034

determine

length

0.1 - 2

envelope curve

Contrast: +or +

- partially

filled

- fully

flooded

- standard

- fast

change

- test: no filter

- slow

change

If shortened

please enter probe length here.

E = empty calibr. (= zero) - setting in 005

F = full calibr. (= span) - setting in 006

D = distance interface (distance flange / DK ) - display in 0A6

L = level interface (distance probe end / DK ) - display in 0A5

D = distance complete level - display in 0A5

L = level complete - display in 0A6

LN = probe length - setting in 033

UB = upper blocking distance - setting in 059

UP = thickness upper medium

SD = safety distance - setting in 015

flange:

reference point of

measurement

Brief overview Levelflex M FMP40 with HART/4...20 mA

4Endress+Hauser

Levelflex M FMP40 with HART/4...20 mA Table of contents

Endress+Hauser 5

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . 6

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Installation, commissioning and operation . . . . . . . . 6

1.3 Operational safety and process safety . . . . . . . . . . . . 6

1.4 Safety conventions and icons . . . . . . . . . . . . . . . . . . 7

2 Identification . . . . . . . . . . . . . . . . . . . . 8

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . 12

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 12

3 Installation . . . . . . . . . . . . . . . . . . . . . 13

3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 13

3.2 Incoming acceptance, transport, storage . . . . . . . . . 14

3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 15

3.4 General information on interface measurement . . . 17

3.5 Special information on interface measurement . . . . 19

3.6 Installation instructions . . . . . . . . . . . . . . . . . . . . . 20

3.7 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 27

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 28

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 28

4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 30

4.3 Recommended connection . . . . . . . . . . . . . . . . . . 33

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 33

4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 33

5 Operation . . . . . . . . . . . . . . . . . . . . . . 34

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 34

5.2 Display and operating elements . . . . . . . . . . . . . . . 36

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.4 Displaying and acknowledging error messages . . . . 41

5.5 HART communication . . . . . . . . . . . . . . . . . . . . . . 44

6 Commissioning. . . . . . . . . . . . . . . . . . 45

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6.2 Switching on the measuring device . . . . . . . . . . . . 45

6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 48

6.5 Envelope curve with VU331 . . . . . . . . . . . . . . . . . 54

6.6 Function "Envelope Curve Display" (0E3) . . . . . . . 55

6.7 Basic Setup with the Endress+Hauser

operating program . . . . . . . . . . . . . . . . . . . . . . . . . 58

7 Maintenance. . . . . . . . . . . . . . . . . . . . 61

7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 61

7.2 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

7.3 Repairs to Ex-approved devices . . . . . . . . . . . . . . . 61

7.4 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8 Accessories . . . . . . . . . . . . . . . . . . . . . 62

8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . . 62

8.2 Remote display and operation FHX40 . . . . . . . . . . . 63

8.3 Centering disks . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

8.4 Commubox FXA191 HART . . . . . . . . . . . . . . . . . . 65

8.5 Commubox FXA195 HART . . . . . . . . . . . . . . . . . . 65

8.6 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 65

8.7 ToF adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 65

8.8 Adapter flange FAU70E / FAU70A . . . . . . . . . . . . 66

8.9 HART loop converter HMX50 . . . . . . . . . . . . . . . . 66

9 Troubleshooting . . . . . . . . . . . . . . . . . 67

9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . . 67

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 68

9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 70

9.4 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

9.8 Contact addresses of Endress+Hauser . . . . . . . . . . . 73

10 Technical data . . . . . . . . . . . . . . . . . . . 74

10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 74

11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 82

11.1 HART operating menu (display module) . . . . . . . . . 82

11.2 Description of functions . . . . . . . . . . . . . . . . . . . . . 84

11.3 Function and system design . . . . . . . . . . . . . . . . . . 84

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Safety instructions Levelflex M FMP40 with HART/4...20 mA

6Endress+Hauser

1 Safety instructions

1.1 Designated use

The Levelflex M FMP40 is a compact level transmitter for the continuous measurement of the total

level and the interface level in liquids. Measuring principle: guided level radar /

TDR: Time Domain Reflectometry.

1.2 Installation, commissioning and operation

The Levelflex M is designed to meet state-of-the-art safety requirements and conforms to applicable

standards and EC regulations. If installed incorrectly or used for applications for which it is not

intended, however, it is possible that application-related dangers may arise, e.g. product overflow

due to incorrect installation or configuration. For this reason, installation, connection to the

electricity supply, commissioning, operation and maintenance of the measuring system must only

be carried out by trained, qualified specialists authorized to perform such work by the facility's

owner-operator. The specialist must have read and understood these Operating Instructions and

must follow the instructions they contain. Modifications and repairs to the device are permissible

only when they are expressly approved in the Operating Instructions.

1.3 Operational safety and process safety

The measuring device meets the general safety requirements according to EN 61010-1 and the

EMC requirements of IEC/EN 61326 in addition to NAMUR Recommendations NE 21 and NE 43.

Alternative monitoring measures must be taken to ensure operational safety and process safety

during configuration, testing and maintenance word on the device.

Hazardous areas

If using the measuring system in hazardous areas, the appropriate national standards must be

observed. The device is accompanied by separate Ex documentation, which is an integral part of this

documentation. The installation regulations, connection values and safety instructions listed in this

document must be observed.

• Ensure that all personnel are suitably qualified.

• Measuring point requirements with regard to measurement and safety must be observed.

Levelflex M FMP40 with HART/4...20 mA Safety instructions

Endress+Hauser 7

1.4 Safety conventions and icons

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety instructions

#Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to personal

injury, a safety hazard or the destruction of the device.

"Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to personal

injury or incorrect functioning of the device.

!Note!

A note highlights actions or procedures which, if not performed correctly, can have an indirect effect

on operation or trigger an unexpected response on the part of the device.

Explosion protection

0Explosion-protected, type-examined equipment

If the device has this symbol embossed on its nameplate, it can be used in a hazardous area or a

non-hazardous area, according to the approval.

-Hazardous areas

This symbol is used in the drawings of these Operating Instructions to indicate hazardous areas.

Devices in hazardous areas, or cables for such devices, must have appropriate explosion protection.

. Safe area (non-hazardous area)

This symbol is used in the drawings of these Operating Instructions to indicate non-hazardous areas.

Devices in the non-hazardous area also have to be certified if connecting cables lead into the

hazardous area.

Electrical symbols

%Direct voltage

A terminal to which DC voltage is applied or through which direct current flows.

&Alternating voltage

A terminal to which alternating voltage (sine-wave) is applied or through which alternating current

flows.

)Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded by means of a grounding

system.

*Protective ground connection

A terminal which must be connected to ground prior to making any other connection to the

equipment.

+Equipotential connection

A connection that has to be connected to the plant grounding system:

This may be a potential equalization line or a star grounding system depending on national or

company codes of practice.

Temperature resistance of the connection cables

States that the connection cables must be resistant to a temperature of at least 85 °C.

Safety instruction

For safety instructions refer to the manual for the appropriate instrument version.

t >85°C

Identification Levelflex M FMP40 with HART/4...20 mA

8Endress+Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the device nameplate:

L00-FMP4xxxx-18-00-00-en-001

Fig. 1: Information on the nameplate of the Levelflex M FMP40 (example)

2.1.2 Ordering structure

This overview does not mark options which are mutually exclusive.

Made in Germany

D-79689 Maulburg

Dat./Insp.:

Order Code:

IP68 / NEMA 6P

Ser.-No.:

4-wire

ENDRESS+HAUSER

t >85°C

TA > 70°C :

D01301-A

if modification

see sep. label

X= Patents

LEVELFLEX-M

90 … 253 V AC 3,5VA

10,5…32VDC 1W

16 … 3 V DC 0,8W

Profibus PA

Foundation Fieldbus

LN= PN=

4 … 20 mA HART 2-wire

Order No

(see Order Information)

Communication

variant and

supply voltage

Serial number

Reference to additional

safety-relevant documentation

Designation according to Directive 94/9/EC

and designation of protection

10 Approval:

A Non-hazardous area

F Non-hazardous area, WHG

1 ATEX II 1/2G Ex ia IIC T6/IECEx Zone 0/1

2 ATEX II 1/2D, Alu blind cover

3 ATEX II 2G Ex em (ia) IIC T6/IECEx Zone1

4 ATEX II 1/3D

5 ATEX II 1/2G Ex ia IIC T6, ATEX II 1/3D

6 ATEX II 1/2G Ex ia IIC T6, WHG

7 ATEX II 1/2G Ex d (ia) IIC T6

8 ATEX II 1/2G Ex ia IIC T6, ATEX II 1/3D, WHG

G ATEX II 3G Ex nA II T6

C NEPSI Ex em (ia) IIC T6

I NEPSI Ex ia IIC T6

J NEPSI Ex d (ia) IIC T6

QNEPSIDIP

R NEPSI Ex nA II T6

M FM DIP Cl.II Div.1 Gr.E-G N.I.

S FM IS Cl.I,II,III Div.1 Gr.A-G N.I.

T FM XP Cl.I,II,III Div.1 Gr.A-G

N CSA General Purpose

P CSA DIP Cl.II Div.1 Gr.G + coal dust, N.I.

U CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.

V CSA XP Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.

W IEC Ex td A20/21

X IEC Ex td A20/22

K *TIIS Ex ia IIC T4

L TIIS Ex d (ia) IIC T4

Y Special version, to be specified

Levelflex M FMP40 with HART/4...20 mA Identification

Endress+Hauser 9

20 Probe:

A Rope 4mm / 1/6", mainly liquid

B Rope 6mm / 1/4", solid

H Rope 6mm / 1/4", PA > steel, solid, Tmax = 100°C / 212°F

P Rod 6mm, liquid

1 Rod 12mm, liquid

K Rod 16mm, mainly liquid

L Coax, liquid

Y Special version, to be specified

30 Probe length:

A ..... mm, rope 4mm, 316

B ..... mm, rope 6mm, 316

C ..... inch rope 1/6", 316

D ..... inch, rope 1/4", 316

E ..... mm, rope 6mm, PA > steel

F ..... inch, rope 1/4", PA > steel

K ..... mm, rod 16mm, 316L

L ..... mm, coax, 316L

M ..... inch, rod 16mm, 316L

N ..... inch, coax, 316L

P ..... mm, rod 6mm, 316L

R ..... inch, rod 6mm, 316L

S *..... mm, rod 16mm, 316L, 500mm divisible

T *..... mm, rod 16mm, 316L, 1000mm divisible

U *..... inch, rod 16mm, 316L, 500mm divisible

V *..... inch, rod 16mm, 316L, 1000mm divisible

1 ..... mm rod 12mm, AlloyC22

2 ..... mm coax, AlloyC22

3 ..... inch, rod 12mm, AlloyC22

4 ..... inch, coax, AlloyC22

Y Special version, to be specified

40 O-ring Material; Temperature:

2 Viton; -30...150°C/-22...302°F

3 EPDM; -40...120°C/-40...248°F

4 Kalrez; -5...150°C/23...302°F

9 Special version, to be specified

50 Process Connection:

ACJ 1-1/2" 150lbs RF, 316/316L flange ANSI B16.5

ACM 1-1/2" 150lbs, AlloyC22 >316/316L flange ANSI B16.5

ADJ 1-1/2" 300lbs RF, 316/316L flange ANSI B16.5

ADM 1-1/2" 300lbs, AlloyC22 >316/316L flange ANSI B16.5

AEJ 2" 150lbs RF, 316/316L flange ANSI B16.5

AEM 2" 150lbs, AlloyC22 >316/316L flange ANSI B16.5

AFJ 2" 300lbs RF, 316/316L flange ANSI B16.5

AFM 2" 300lbs, AlloyC22 >316/316L flange ANSI B16.5

ALJ 3" 150lbs RF, 316/316L flange ANSI B16.5

ALM 3" 150lbs, AlloyC22 >316/316L flange ANSI B16.5

AMJ 3" 300lbs RF, 316/316L flange ANSI B16.5

AMM 3" 300lbs, AlloyC22 >316/316L flange ANSI B16.5

APJ 4" 150lbs RF, 316/316L flange ANSI B16.5

APM 4" 150lbs, AlloyC22 >316/316L flange ANSI B16.5

AQJ 4" 300lbs RF, 316/316L flange ANSI B16.5

AQM 4" 300lbs, AlloyC22 >316/316L flange ANSI B16.5

AWJ 6" 150lbs RF, 316/316L flange ANSI B16.5

AWM 6" 150lbs, AlloyC22 >316/316L flange ANSI B16.5

A3J 8" 150lbs RF, 316/316L flange ANSI B16.5

CFJ DN40 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CFM DN40 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CGJ DN50 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CGM DN50 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CMJ DN80 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CMM DN80 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)

CSJ DN80 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CSM DN80 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CQJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CQM DN100 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)

CTJ DN100 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

Identification Levelflex M FMP40 with HART/4...20 mA

10 Endress+Hauser

CTM DN100 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CWJ DN150 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CWM DN150 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)

CXJ DN200 PN16 B1, 316L flange EN1092-1 (DIN2527 C)

CRJ Thread ISO228 G3/4, 316L

GRJ Thread ISO228 G1-1/2, 316L

GRM Thread ISO228 G1-1/2, AlloyC22

CNJ Thread ANSI NPT3/4, 316L

GNJ Thread ANSI NPT1-1/2, 316L

GNM Thread ANSI NPT1-1/2, AlloyC22

KDJ 10K 40 RF, 316L flange JIS B2220

KDM 10K 40, AlloyC22 >316L flange JIS B2220

KEJ 10K 50 RF, 316L flange JIS B2220

KEM 10K 50, AlloyC22 >316L flange JIS B2220

KLJ 10K 80 RF, 316L flange JIS B2220

KLM 10K 80, AlloyC22 >316L flange JIS B2220

KPJ 10K 100 RF, 316L flange JIS B2220

KPM 10K 100, AlloyC22 >316L flange JIS B2220

YY9 Special version, to be specified

60 Power Supply; Output:

B 2-wire; 4-20mA SIL HART

D2-wire;PROFIBUSPA

F 2-wire; FOUNDATION Fieldbus

K 2-wire; 4-20mA HART, Interface measurement

G 4-wire 90-250VAC; 4-20mA SIL HART

H 4-wire 10.5-32VDC; 4-20mA SIL HART

Y Special version, to be specified

70 Operation:

1 W/o display, via communication

2 4-line display VU331, Envelope curve display on site

3 Prepared for FHX40, Remote display (Accessory)

9 Special version, to be specified

80 Type of Probe:

B *Compact, centering disk d=45mm, 316L, pipe diameter DN50/2" + DN65/2-1/2"

C *Compact, centering disk d=75mm, 316L, pipe diameter DN80/3" + DN100/4"

D *Spacer, center rod d=45mm, 316L,

pipe diameter DN50/2" + DN65/2-1/2", spacer, 400mm

E *Spacer, center rod d=75mm, 316L,pipe diameter DN80/3" + DN100/4",

spacer,400mm

F *Remote, cable 3m, top, center d=45mm, centering disk d=45mm, 316L

pipe diameter DN50/2" + DN65/2-1/2", 316L

G *Remote, cable 3m, top, center d=75mm, centering disk d=75mm, 316L,

pipe diameter DN80/3" + DN100/4", 316L

H *Remote, cable 3m, side, center d=45mm, centering disk d=45mm, 316L,

pipe diameter DN50/2" + DN65/2-1/2"

I *Remote, cable 3m, side, center d=75mm, centering disk d=75mm, 316L,

pipe diameter DN80/3" + DN100/4"

1 Compact, basic version

2 Spacer, 400mm

3 Remote, cable 3m, top entry

4 Remote, cable 3m, side entry

9 Special version, to be specified

90 Housing; Cable Entry:

A F12 Alu, coated IP68; gland M20

B F12 Alu, coated IP68; thread G1/2

C F12 Alu, coated IP68; thread NPT1/2

D F12 Alu, coated IP68; plug M12

E F12 Alu, coated IP68; plug 7/8"

G T12 Alu, coated IP68; gland M20 (Ex d > thread M20)

H T12 Alu, coated IP68; thread G1/2

J T12 Alu, coated IP68; thread NPT1/2

K T12 Alu, coated IP68; plug M12

L T12 Alu, coated IP68; plug 7/8"

M T12 Alu, coated IP68; gland M20 + OVP1)

N T12 Alu, coated IP68; thread G1/2 + OVP1)

P T12 Alu, coated IP68; thread NPT1/2+OVP1)

Q T12 Alu, coated IP68; plug M12 + OVP1)

50 Process Connection:

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