Endress+Hauser Liquiline CM442R Bedienungsanleitung

Products Solutions Services

BA01225C/07/EN/01.13

71220430

Valid as of:

Softwareversion 01.04.00

Operating Instructions

Liquiline

CM442R/CM444R/CM448R

Universal four-wire multichannel controller for

cabinet installation

Commissioning

Endress+Hauser

Liquiline CM442R/CM444R/CM448R

Table of contents

1 Document information . . . . . . . 4

1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Documentation . . . . . . . . . . . . . . . . . . . . . 5

2 Basic safety instructions . . . . . . 6

2.1 Requirements for personnel . . . . . . . . . . . 6

2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Occupational safety . . . . . . . . . . . . . . . . . . 7

2.4 Operational safety . . . . . . . . . . . . . . . . . . . 7

2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . 7

3 Device description . . . . . . . . . . . 8

3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Device architecture . . . . . . . . . . . . . . . . . . 9

4 Incoming acceptance and

product identification . . . . . . . 11

4.1 Incoming acceptance . . . . . . . . . . . . . . . . 11

4.2 Product identification . . . . . . . . . . . . . . . 11

4.3 Scope of delivery . . . . . . . . . . . . . . . . . . . 12

4.4 Certificates and approvals . . . . . . . . . . . 12

5 Installation . . . . . . . . . . . . . . . . 13

5.1 Installation conditions . . . . . . . . . . . . . . 13

5.2 Mounting the measuring device . . . . . . 16

5.3 Post-installation check . . . . . . . . . . . . . . 19

6 Electrical connection . . . . . . . . 20

6.1 Connection conditions . . . . . . . . . . . . . . 20

6.2 Connecting the measuring device . . . . . 23

6.3 Connecting the sensors . . . . . . . . . . . . . . 26

6.4 Connecting additional inputs, outputs or

relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.5 Connecting digital communication . . . . 36

6.6 Hardware settings . . . . . . . . . . . . . . . . . . 38

6.7 Guaranteeing the degree of protection . 39

6.8 Post-connection check . . . . . . . . . . . . . . 39

7 Operation options . . . . . . . . . . 40

7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 40

7.2 Access to the operating menu via the local

display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

7.3 Configuration options . . . . . . . . . . . . . . . 42

8 Commissioning . . . . . . . . . . . . . 45

8.1 Function check . . . . . . . . . . . . . . . . . . . . . 45

8.2 Switching on the unit . . . . . . . . . . . . . . . . 45

8.3 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.4 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

9 Technical data. . . . . . . . . . . . . . 51

9.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9.2 Digital inputs, passive . . . . . . . . . . . . . . . 51

9.3 Current input, passive . . . . . . . . . . . . . . . 52

9.4 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9.5 Digital outputs, passive . . . . . . . . . . . . . . 54

9.6 Current outputs, active . . . . . . . . . . . . . . . 55

9.7 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . 55

9.8 Protocol-specific data . . . . . . . . . . . . . . . . 57

9.9 Power supply . . . . . . . . . . . . . . . . . . . . . . . 59

9.10 Performance characteristics . . . . . . . . . . 60

9.11 Environment . . . . . . . . . . . . . . . . . . . . . . . 61

9.12 Mechanical construction . . . . . . . . . . . . . 63

Index. . . . . . . . . . . . . . . . . . . . . . 64

Document information Liquiline CM442R/CM444R/CM448R

4Endress+Hauser

1 Document information

1.1 Warnings

The structure, signal words and color coding of the warnings follow the specifications of ANSI

Z535.6 ("Product safety information in product manuals, instructions and other collateral

materials").

1.2 Symbols used

Structure of the safety

symbol

Meaning

DANGER

Causes (/consequences)

Possible consequences if

ignored

‣Preventive measures

This symbol alerts you to a dangerous situation.

Failure to avoid this situation will result in serious or fatal

injury.

WARNING

Causes (/consequences)

Possible consequences if

ignored

‣Preventive measures

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in serious or fatal

injury.

CAUTION

Causes (/consequences)

Possible consequences if

ignored

‣Preventive measures

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in medium or minor

injury.

NOTICE

Cause/situation

Possible consequences if

ignored

‣Action/note

This symbol alerts you to situations that can cause damage to

equipment or property.

Additional information, tips

Permitted or recommended

Forbidden or not recommended

Liquiline CM442R/CM444R/CM448R Document information

Endress+Hauser 5

1.3 Documentation

The Operating Instructions are split into several parts:

Commissioning (BA01225C)

• All steps that you have to carry out once only during initial commissioning

• Descriptions of menus

– General settings

– Display/operation

•Technicaldata

Operation & settings (BA00450C)

• Individual input settings

– Sensor-specific settings

– Calibration settings

– Sensor-dependent diagnostics settings

• Configuration of optional outputs

– Current outputs

– Alarm relays

–Relays

• Additional functions

– Limit contactor

– Controller

–Cleaningprograms

• Data administration

Calibration (BA00451C)

• Calibration menus

•Examples

Maintenance & diagnostics (BA01227C)

• Maintenance

• Troubleshooting and diagnostics

–Diagnosticsmenu

– Troubleshooting instructions (troubleshooting and fault elimination)

– Process-dependent errors

• Accessories and spare parts

HART communication (BA00486C)

• Onsite settings and installation instructions for HART

• Description of the HART driver

All the Operating Instructions in all the available languages can be found on the CD-ROM

enclosed.

Basic safety instructions Liquiline CM442R/CM444R/CM448R

6Endress+Hauser

2 Basic safety instructions

2.1 Requirements for personnel

‣Installation, commissioning, operation and maintenance of the measuring system must only

be carried out by trained technical personnel.

‣The technical personnel must be authorized to perform the tasks by the owner-operator.

‣The electrical connection may only be established by an electrical technician.

‣The technical personnel must have read and understood these Operating Instructions and

must follow the instructions they contain.

‣Faults at the measuring point may only be rectified by authorized and properly trained

personnel.

Repairs not described in the enclosed Operating Instructions may only be carried out

directly at the manufacturer's or by the Service Organization.

2.2 Designated use

2.2.1 Non-hazardous atmosphere

Liquiline CM44xR is a multichannel controller for connecting digital sensors with Memosens

technology in non-hazardous locations.

The device is designed for use in the following applications:

• Food and beverages

•Lifescience

• Water and wastewater

• Chemical industry

2.2.2 Non-designated use and misuse

NOTICE

Objects placed on the housing

Can cause short-circuits or fire. Failure of individual cabinet components or the entire

measuring point possible.

‣Never place any objects, such as tools, cables, paper, food, liquid containers or similar, on the

housing.

‣Always comply with the specifications of the provider as regards fire safety (smoking) and

the handling of foodstuffs (beverages).

If the device is used for any purpose other than that described, this poses a threat to the safety

of people and the entire measuring system and is thus not permitted.

The manufacturer does not accept liability for damage caused by improper or non-designated

use.

Liquiline CM442R/CM444R/CM448R Basic safety instructions

Endress+Hauser 7

2.2.3 Installation environment

The device and associated power units can be operated with 24 V AC, 24 V DC or 100 to 230 V

AC and provide shock protection as per the IP20 rating. The components have been designed for

Pollution Degree 2. Condensation should not form on the components. For this reason the

components must be installed in a way that they are protected by an appropriate protective

enclosure. Compliance with the ambient conditions specified in the manual is mandatory.

2.3 Occupational safety

As the user, you are responsible for observing the following safety regulations:

• Installation guidelines

• Local standards and regulations

Electromagnetic compatibility

This device has been tested for electromagnetic compatibility in accordance with the applicable

European standards for industrial applications.

The electromagnetic compatibility indicated only applies to a device that has been connected in

accordance with the instructions in

these Operating Instructions.

2.4 Operational safety

‣Prior to commissioning the entire measuring point, check that all connections are correct.

Make sure that electric cables and hose connections are not damaged.

‣Do not commission damaged products. Protect them against unintentional startup. Label

and identify the damaged product as defective.

‣If the faults cannot be eliminated, take the products out of service and protect them against

unintentional startup.

CAUTION

The cleaning system is not switched off during calibration or maintenance activities

Risk of injury due to medium or cleaning agent

‣If a cleaning system is connected, switch it off before removing a sensor from the medium.

‣If you are not switching off the cleaning system because you wish to test the cleaning

function, wear protective clothing, goggles and gloves or take other appropriate measures.

2.5 Product safety

The transmitter is designed to meet state-of-the-art safety requirements, has been tested and

left the factory in a condition in which it is safe to operate.

The applicable regulations and European standards have been taken into account.

Device description Liquiline CM442R/CM444R/CM448R

8Endress+Hauser

3Devicedescription

3.1 Overview

a0020573

Fig. 1: CM44xR with optional, external display (excluding cable)

CM448R1)

Extension modules (optional)

Shock protection, dummy module

Terminal strip

1) CM444R: same housing, other extension modules

External display (optional)

Basic module

CM442R

External power unit (only CM444R or CM448R)

Liquiline CM442R/CM444R/CM448R Device description

Endress+Hauser 9

3.2 Device architecture

3.2.1 Slot and port assignment

a0019832

a0019833

Fig. 2: Slot and port assignment of the hardware modules

Fig. 3: Slot and port assignment on the display

• Inputs are assigned to measuring channels in the

ascending order of the slots and ports.

Adjacent example:

"CH1: 1:1 pH glass" means:

Channel 1 (CH1) is slot 1 (basic module) : Port 1

(input 1), pH glass sensor

• The outputs and relays are named after their

function, e.g. "Current output", and are displayed in

ascending order with the slot and port numbers

Device description Liquiline CM442R/CM444R/CM448R

10 Endress+Hauser

3.2.2 Terminal diagram

The unique terminal name is derived from the following:

Slot No. : Port No. : Terminal

Example, NO contact of a relay:

Device with 4 inputs for digital sensors, 4 current outputs and 4 relays

• Basic module BASE-E (contains 2 sensor inputs, 2 current outputs)

• Module 2DS (2 sensor inputs)

• Module 2AO (2 current outputs)

•Module4R(4relays)

a0015979

Fig. 4: Creating a terminal diagram taking the example of the NO contact (terminal 41) of a relay

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