ESAB Caddy Tig 1500i Bedienungsanleitung

Valid for serial no. 803-xxx-xxxx to 927-xxx-xxxx0460 443 201 GB 20130412

Caddy

Tig 1500i

Tig 2200i

Instruction manual

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TOCe

Rights reserved to alter specifications without notice.

1 SAFETY 5...........................................................

2 INTRODUCTION 7...................................................

2.1 Equipment 7................................................................

2.2 Control panels 7............................................................

3 TECHNICAL DATA 7.................................................

4 INSTALLATION 9....................................................

4.1 Location 9..................................................................

4.2 Mains power supply 9........................................................

5 OPERATION 10.......................................................

5.1 Connections and control devices 10............................................

5.2 Key to symbols 11............................................................

5.3 Water connection 11..........................................................

5.4 TIG-welding 11..............................................................

5.5 MMA-welding 11.............................................................

5.6 Overheating protection 11.....................................................

5.7 Connection to cooling unit

(only valid for CaddytTig 2200i) 11............................................

5.8 Turning on the power source 12................................................

6 MAINTENANCE 12....................................................

6.1 Inspection and cleaning 12....................................................

7 FAULT-TRACING 12..................................................

8 ORDERING SPARE PARTS 13.........................................

9 DISMANTLING AND SCRAPPING 13...................................

DIAGRAM 14............................................................

ORDER NUMBER 20.....................................................

ACCESSORIES 21.......................................................

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1 SAFETY

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or

near the equipment observes all the relevant safety precautions. Safety precautions must meet the

served in addition to the standard regulations that apply to the workplace.

jury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

its operation

location of emergency stops

its function

relevant safety precautions

welding and cutting

2. The operator must ensure that:

no unauthorised person is stationed within the working area of the equipment when it is

started up.

no-one is unprotected when the arc is struck

3. The workplace must:

be suitable for the purpose

be free from drafts

4. Personal safety equipment

Always wear recommended personal safety equipment, such as safety glasses, flame-proof

clothing, safety gloves.

Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

Make sure the return cable is connected securely.

Work on high voltage equipment may only be carried out by a electrician.

Appropriate fire extinquishing equipment must be clearly marked and close at hand.

Lubrication and maintenance must not be carried out on the equipment during operation.

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WARNING

Read and understand the instruction manual before installing or operating.

Arc welding and cutting can beinjurious toyourself and others. Take precautions when weldingand

cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard

data.

ELECTRIC SHOCK - Can kill

Install and earth the unit in accordance with applicable standards.

Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

Insulate yourself from earth and the workpiece.

Ensure your working stance is safe.

FUMES AND GASES - Can be dangerous to health

Keep your head out of the fumes.

Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS - Can injure eyes and burn skin.

Protect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

Protect bystanders with suitable screens or curtains.

FIRE HAZARD

Sparks (spatter) can cause fire.Make sure therefore that there are no inflammable materials nearby.

NOISE - Excessive noise can damage hearing

Protect your ears. Use earmuffs or other hearing protection.

Warn bystanders of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection and accessories.

WARNING

Do not use the power source for thawing frozen pipes.

CAUTION

Read and understand the instruction manual before

installing or operating.

CAUTION

This product is solely intended for arc welding.

CAUTION

Class A equipment is not intended for use in residential locations where

the electrical power is provided by the public low-voltage supply system.

There may be potential diculties in ensuring electromagnetic

compatibility of class A equipment in those locations, due to conducted

as well as radiated disturbances.

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2 INTRODUCTION

The Tig 1500i / 2200i is a TIG welding power source, which can also be used for

MMA welding. It can be used direct current (DC).

ESAB's accessories for the product can be found on page 21.

2.1 Equipment

The power source is supplied with a 3 m welding cable complete with a TIG-torch,

3 m return cable, 3 m mains cable, instruction manual for power source and control

panel, see Ordering information on page 20.

Instruction manuals in other languages can be downloaded from the website,

www.esab.com.

2.2 Control panels

TA33 TA34

See the separate instruction manual for a detailed description of the control panels.

3 TECHNICAL DATA

Tig 1500i Tig 2200i/2200iw

Mains voltage 230V, 10%, 1~50/60 Hz 230V, 10%, 1~50/60 Hz

Mains supply Zmax 0.35 ohm Zmax 0.31 ohm

Primary current

Imax TIG

Imax MMA

14 A

22 A

24 A

25 A

No-load power

demand when in the energy-saving

mode, 6.5 min. after welding

30 W 30 W

Setting range

TIG

MMA

3 A - 150 A

4 A - 150 A

3 A - 220 A

4 A - 170 A

Ignition voltage (Upk) 11.5 kV 11.5 kV

Permissible load at TIG

20% duty cycle

25% duty cycle

60% duty cycle

100% duty cycle

150 A / 16.0 V

120 A / 14.8 V

110 A / 14.4 V

220 A / 18.8 V

150 A / 16.0 V

140 A / 15.6 V

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Tig 2200i/2200iwTig 1500i

Permissible load at MMA

25% duty cycle

60% duty cycle

100% duty cycle

150 A / 26.0 V

100 A / 24.0 V

90 A / 23.6 V

170 A / 26.8 V

130 A / 25.2 V

110 A / 24.4 V

Power factor at maximum current

TIG

MMA

0.98

0.99

Eciency at maximum current

TIG

MMA

77 %

80 %

75 %

81 %

Open-circuit voltage

with VRD

from serial number 843 & 927

55-60 V

< 35 V

55-60 V

< 35 V

Open-circuit voltage

from serial number 803

72 V 72 V

Operating temperature -10 to + 40°C -10 to + 40°C

Transportation temperature -20 to + 55°C -20 to + 55°C

Constant sound pressure in

open-circuit

< 70 dB (A) < 70 dB (A)

Dimensions, l x b x h

including the cooling unit

418 x 188 x 208 mm

418 x 188 x 345 mm

Weight 9.2 kg 9.4 kg

Shielding gas

max pressure

All types intended for TIG

welding

5 bar

All types intended for TIG

welding

5 bar

Insulation class transformer H H

Enclosure class IP 23 IP 23

Application class

Duty cycle

The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at

a certain load without overloading. The duty cycle is valid for 40°C.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

Mains supply, Z max

Maximum permissible line impedance of the network in accordance with IEC 61000-3-11.

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4 INSTALLATION

The installation must be carried out by a professional.

Note

Mains supply requirements

High power equipment may, due to the primary current drawn from the mains supply, influence the

power quality of the grid. Therefore connection restrictions or requirements regarding the

maximum permissible mains impedance or the required minimum supply capacity at the interface

point to the public grid may apply for some types of equipment (see technical data). In this case it

is the responsibility of the installer or user of the equipment to ensure, by consultation with the

distribution network operator if necessary, that the equipment may be connected.

4.1 Location

Position the welding power source such that its cooling air inlets and outlets are not

obstructed.

4.2 Mains power supply

Check that the welding power source is connected to the

correct mains power supply voltage, and that it is

protected by the correct fuse size.

A protective earth connection must be made in

accordance with regulations.

Rating plate with supply connection data

Recommended fuse sizes and minimum cable area

Tig 1500i Tig 2200i/2200iw

TIG MMA TIG MMA

Mains voltage 230 V 10 %,

230 V 10 %,

Mains frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Mains cable area mm23G2.5 3G2.5 3G2.5 3G2.5

Phase current I1eff 9 A 11 A 11 A 14 A

Fuse

anti-surge

type C MCB

16 A

13 A

16 A

13 A

16 A

NOTE! The mains cable areas and fuse sizes as shown above are in accordance with Swedish

regulations. Use the welding power source in accordance with the relevant national regulations.

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5 OPERATION

General safety regulations for handling the equipment can be found on

page 5. Read through before you start using the equipment!

5.1 Connections and control devices

1Connection (+) for the return cable for TIG.

MMA: for the return cable or the welding

cable.

7Mains switch

2Connection for the remote control unit, only

for TA34

8Mains cable

3Control panel (see separate instruction

manual)

9Connection for shiedling gas

4Connection for the TIG-torch 10 Connection BLUE, with ELP* for cooling

water from the cooling unit

5Connection for gas to the TIG-torch 11 Connection RED for cooling water to the

cooling unit.

6Connection (-) for the TIG-torch

MMA: return cable or welding cable

12 Refilling of cooling water

* ESAB Logic Pump, see under 5.3

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