ESAB Warrior 500 Bedienungsanleitung

MODELS:

WARRIOR 500

WARRIOR 500-10

WARRIOR 500-05

Operating instructions (ENG)

Read these instructions before using the machine.

500 PSI

760-173

Machine Data Log / Overview

OVERVIEW

The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a

cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

Table of Contents

Machine Data Log / Overview. . . . . . . . . . . . . . . . . .2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3

How to Use This Manual . . . . . . . . . . . . . . . . . . . . . .4

Safety

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5

HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . .6

Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . .7

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . . .8

Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .10

Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Pre-Run Inspection . . . . . . . . . . . . . . . . . . . . . . . . .11

Equipment Set-up . . . . . . . . . . . . . . . . . . . . . . . . . .11

Heater Operation . . . . . . . . . . . . . . . . . . . . . . . . . .11

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Maintenance

Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . .13

Daily/Regular Maintenance. . . . . . . . . . . . . . . . . . .13

Vacuum Motor Replacement . . . . . . . . . . . . . . . . .14

Solution Pump Replacement . . . . . . . . . . . . . . . . .15

Pressure Regulator. . . . . . . . . . . . . . . . . . . . . . . . .16

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .17

PARTS

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Control Panel with Heat . . . . . . . . . . . . . . . . . . . . 21

Electrical with 2 Stage Vacuum . . . . . . . . . . . . . . 23

Electrical with Heat / 3 Stage Vacuum . . . . . . . . . 25

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Vacuum, 2-Stage / 3-Stage. . . . . . . . . . . . . . . . . . 39

Wiring - 2 Stage Vacuum . . . . . . . . . . . . . . . . . . . 41

Wiring - 3 Stage Vacuum . . . . . . . . . . . . . . . . . . . 42

Wiring with Heat . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Warrior warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 44

How to Use This Manual

This manual contains the following sections:

• How to Use This Manual

•Safety

• Operations

• Maintenance

•PartsList

The HOW TO USE THIS MANUAL section will tell you

how to find important information for ordering correct

repair parts.

Parts may be ordered from authorized dealers. When

placing an order for parts, the machine model and

machine serial number are important. Refer to the

MACHINE DATA box which is filled out during the

installation of your machine. The MACHINE DATA box

is located on the inside of the front cover of this manual.

The model and serial number of your machine is

located approximately where shown.

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

Serial Number

Tag

The SAFETY section contains important information

regarding hazardous or unsafe practices of the

machine. Levels of hazards are identified that could

result in product damage, personal injury, or severe

injury resulting in death.

The OPERATIONS section is to familiarize the operator

with the operation and function of the machine.

The MAINTENANCE section contains preventive main-

tenance to keep the machine and its components in

good working condition. They are listed in this general

order:

• Maintenance

•Lubrication

• Vacuum Motor Replacement

• Solution Pump Replacement

• Troubleshooting

The PARTS LIST section contains assembled parts

illustrations and corresponding parts list. The parts lists

include a number of columns of information:

•REF – column refers to the reference number

on the parts illustration.

•PART NO. – column lists the part number for

the part.

•PRV NO. – reference number.

•QTY – column lists the quantity of the part used

in that area of the machine.

•DESCRIPTION – column is a brief description

of the part.

•SERIAL NO. FROM – If this column has an (*)

and a Reference number, see the SERIAL

NUMBERS page in the back of your manual. If

column has two asterisk (**), call manufacturer

for serial number. The serial number indicates

the first machine the part number is applicable

to. The main illustration shows the most current

design of the machine. When a boxed illustra-

tion is shown, it displays the older design.

•NOTES – column for information not noted by

the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS

which came with the kit. It contains replacement parts

numbers needed for ordering future parts.

NOTE: The manual part number is located on the

lower left corner of the front cover.

Safety

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before mainte-

nance or service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.

Use only as described in this manual. Use only manufacturer's recommended components and attach-

ments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding

the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or

dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around

sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow.

This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops

and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

Safety

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.

The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating

condition. Following is information that signals some potentially dangerous conditions to the operator or the equip-

ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the

machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.

Use only manufacturer approved replacement parts.

Safety

Grounding Instructions

THIS PRODUCT IS FOR COMMERCIAL

USE ONLY.

ELECTRICAL:

In the USA this machine operates on a standard 15

amp 115V, 60 hz, A.C. power circuit. The amp, hertz,

and voltage are listed on the data label found on each

machine. Using voltages above or below those

indicated on the data label will cause serious damage

to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at

least one size larger than the power cord on the

machine, and must be limited to 50 feet (15.5m) in

length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunc-

tion or break down, grounding provides a path of least

resistance for electric current to reduce the risk of

electric shock. This appliance is equipped with a cord

having an equipment-grounding conductor and

grounding plug. The plug must be inserted into an

appropriate outlet that is properly installed and

grounded in accordance with all local codes and ordi-

nances.

Improper connection of the equipment-grounding

conductor can result in a risk of electric shock.

Check with a qualified electrician or service person

if you are in doubt as to whether the outlet is

properly grounded. Do not modify the plug

provided with the appliance - if it will not fit the

outlet, have a proper outlet installed by a qualified

electrician.

Operations

Technical Specifications

M O D E L

I T E M

M E A S U R E

ALL

Electrical

115Volt, 60HZ, 15A

Soluon Pump

500PSI

Soluon capacity

13 Gal

Recovery Capacity

11 Gal

Height

43 inches

Length

30 inches

Width

22 Inches

WARRIOR

500

Vacuum Motor

Dual 2-Stage

Weight - Empty

127 LBS

Weight-Full Soluon

232 LBS

Power Cord

1 x 25 Feet

WARRIOR

500-10

Vacuum Motor

Dual 2-Stage

Weight - Empty

134 LBS

Weight-Full Soluon

239 LBS

Power Cord

2 x 25 Feet

Heater

1850 Was

WARRIOR

500-05

Vacuum Motor

Dual 3-Stage

Weight - Empty

129 LBS

Weight-Full Soluon

234 LBS

Power Cord

2 x 25 Feet

Height

Length

Width

Operations

Controls

1. Vacuum Accessory Tool Hook-up

2. Solution Pump Switch

3. Vacuum 1 Switch

4. Vacuum 2 Switch

5. Heater Switch with On Light (Units w/Heat Only)

6. Pressure Gauge

123456

7. Adjustable Pressure Relief Valve

8. Heater Temperature Light (Units w/Heat Only)

9. Breaker for Vacuum 2

10. Breaker for Vacuum 1

11. Solution Accessory Tool Hook-up

Operations

Machine Operation

Care must be exercised in the use of all chemicals.

Chemicals are poisonous and can pose a health risk.

Read and follow manufacturers instructions regarding

dangers and correct usages.

The internal parts of the pump used in the machine are

suitable for use with most carpet cleaning chemicals.

But they are susceptible to chemical attack from some

cleaning substances, such as hydrocarbon solvents

and chlorinated bleaches. These non-compatible

materials are not of the type used for carpet cleaning.

Chemicals

Suitable Chemicals

• Alkalis

• Detergents

• Hydroxides

•Soaps

• Vinegar

Non-Compatible

• Aldehydes

• Aromatics Hydrocarbons

• SP Butyls

• Carbon Tetrachloride

• Clorox*

• Chlorinated Bleaches

• Chlorinated Hydrocarbons

•Lysol*

• Methyl Ethel Ketone (MEK)

• Perchorethylene (perc)

• Phenolics

• Trichlorethylene

• D-Limonene

*Registered Trademark

Only use chemicals approved for use with this

machine. Use of non-compatible chemicals may cause

machine damage and will not be covered under the

warranty. Carefully read ingredients on manufacturer’s

label before using any product in this machine.

Do not let pump run dry.

Do not let pump run unattended.

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