ETC EchoDIN Power Control Processor Mk2 Bedienungsanleitung

ETC Installation Guide

EchoDIN Power Control Processor Mk2

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Product information and specifications subject to change.ETCintends this document to be provided in its entirety.

7123M2141RevEReleased 2023-10

Overview

The Power Control Processor Mk2 is the DIN rail mounted user interface for an EchoDIN system. It

features up and down arrows for menu navigation, a numeric keypad for direct selection, an easy

to read graphical LCD and connections for relay control, Ethernet port on the bottom, USB port on

the front left side, and control option cards.

Note:

For EchoDIN, make sure that the PCP-Mk2 has v4.1.0 or later software. For more

information on updating software, see the

Power Control Processor Mk2 Configuration

Manual

or the most recent software release note.

Note:

For installation by skilled personnel only.

Note:

For indoor installation only. The EchoDIN-PCP-Mk2 can be installed in any

grounded NEMA style box. ETC recommends using a box with a locking door to reduce

electrostatic interference.

For additional information on programming the EchoDIN-PCP-Mk2, see the Power Control

Processor Mk2 Configuration Manual. All ETC documentation is available for free download at

etcconnect.com.

Note:

It is best to install the Power Control Processor Mk2 after rough-in, load, and

control terminations are complete to reduce the likelihood of damage to the controller.

Install the Controller

1. Hook top lip of DIN rail mounting clips over the top edge of the

DIN rail in the relay panel.

2. Rock the PCP-Mk2 downward and push firmly until the lower

portion of the clips are secured behind the lower edge of the

DIN rail.

ETC Installation Guide

Power Control Processor Mk2

Power Control Processor Mk2 Page 2 of 15 ETC

System Overview

The following graphic shows the available components for an EchoDIN system. Not all components

need to be installed in a single DIN rail enclosure, but consider harness lengths and maximum data

transmission distance when laying out a system. Each component is shipped with an installation

manual.

100-240V~1.2A

50-60Hz

Adjust

DC OK

24V 2A

ETC Installation Guide

Power Control Processor Mk2

Power Control Processor Mk2 Page 3 of 15 ETC

System Component ETCModel Number Wire Specification Notes

A EchoDINbreakers:one for the PCP-

Mk2 and one for each relay and

dimmer are required

B EchoDIN relay modules:three modules

shown for a total of 12 relays

4x16A Relay E-DIN-4RELAY One ribbon cable (not

included) is required

between the controller

and the first power block.

For use with

230V systems

only.

2x32 A Relay

C EchoDIN PCP-Mk2 (User Interface) PCP-DIN-Mk2

D 24 VDCpower supply PS435 DIN rail

mounted

power supply

only

E Option cards:Contact Input Option

(shown), 0-10V Option Card (shown),

DALI option card (not shown).

E-DIN-CI, E-DIN-LVD, E-DIN-DALI Harness included with kit See

Option

Cards on

page8

F Wiring to the power source

G Wiring to the load

Not

shown

RideThru Option ERP-RTO

Not

shown

2x600W Dimmer E-DIN-2DIM One ribbon cable (not

included)is required

between the controller

and the first power block.

Not

shown

Relay and dimmer control cables EchoDIN-CC 28cm (11in) Custom

lengths up to

20m can be

built upon

request

Not

shown

Accessory control cables EchoDIN-OC 61cm (2 ft) Custom

lengths up to

20m can be

built upon

request

ETC Installation Guide

Power Control Processor Mk2

Power Control Processor Mk2 Page 4 of 15 ETC

Electrical Specifications

Note:

Short circuit protection is required. EN curve “C” circuit breaker rated 16 A or

less.

Rated voltage (Un) 230 VAC L-N, 400 VAC L-L

Rated operational voltage (Ue) 230/400 VAC

Rated insulation voltage (Ui) 500 VAC

Rated impulse withstand voltage (Uimp) 2.5 kV

Rated current of the assembly (InA) 4 x 15 A (4x15 A relay module)

2 x 2.6 A (Dimmer module)

Rated current of a circuit (Inc) 15 A (relay module)

2.6 A (dimmer module)

Rated peak withstand current (Ipk) 6 kA

Rated short-time withstand current (Icw) 6 kA

Rated conditional short circuit current of the assembly (Icc) 6 kA

Rated diversity factor (RDF) 0.8

Frequency 50/60 Hz

Pollution degree 2

Earthing system TN-S, TN-C, TN-C-S

Degree of protection IP10

EMC classification Environment “B”

Construction Open-type assembly

Electrical Specifications

Connect Control Wiring

Note:

Short circuit protection is required. EN curve “C” circuit breaker rated 16 A or

less.

Purpose Recommended Cable Notes

DMX In and DMX Thru Belden 9729 Contact ETC for list of equivalents. DMX is RS485 serial and can be installed

in series (i.e. daisy-chain) topology.

Ethernet Belden 1583A (Category

5e or better)

Install per EIA/TIA 568B. Test to TSB 67 standards.

Emergency In and Out 2–1.5 mm2(16 AWG),

twisted pair

Contact input for UL 924 emergency lighting loads

Contact Input Option

Card

4–0.5 mm2(12–18AWG)

wire

Maximum of 24 individual dry contact inputs.

0-10V Dimming Control

Option Card

4–0.25 mm2(12–

24AWG) wire

Maximum of 50 ballasts (100 mA) per channel

DALI Option Card 4–0.25 mm2(12–

24AWG) wire

Maximum of 64 ballasts per loop

Data and Control Wire Specifications

ETC Installation Guide

Power Control Processor Mk2

Power Control Processor Mk2 Page 5 of 15 ETC

PCP-Mk2 Connections (bottom edge)

C D EF

GJ K

A User Interface G S1 switch

B Relay module control connection H S2 switch

C Emergency Out I Primary/Secondary switch

D Emergency In J Option 2

E DMX In K Option 1

F DMXThru L Ethernet

Install the Power Supply

100-240V~1.2A

50-60Hz

Adjust

DC OK

24V 2A

A Earth/Ground

B Neutral:to breaker

C Line:to breaker

The wire harness with red and black wires

(included)connects the PCP-Mk2 to the power supply.

One end of the harness has a connector and the other

has bare wires. The wires are pre-stripped to the correct

length for termination.

1. Pull gently to remove the clear cover on the face of

the power supply.

2. Using a small Philips screwdriver, loosen the screw

terminals.

3. Insert the black wire into the terminal labeled “-”.

Tighten the screw to secure the wire.

4. Insert the red wire into the terminal labeled “+”. Tighten the screw to secure the wire.

5. Insert the earth/ground wire into the terminal labeled . Tighten the screw to secure the

wire.

6. Insert neutral wire (typically blue) into the terminal labeled “N”. Tighten the screw to secure

the wire.

7. Insert the Line wire (typically brown) into the terminal labeled “L”. Tighten the screw to

secure the wire.

8. Loosen the screw terminals on the dedicated breaker.

9. Insert the loose end of the neutral wire into the terminal labeled “N”. Tighten the screw to

secure the wire.

10. Insert the loose end of the line wire into the terminal labeled “L”. Tighten the screw to

secure the wire.

ETC Installation Guide

Power Control Processor Mk2

Power Control Processor Mk2 Page 6 of 15 ETC

Connect an Emergency Contact

A B

A Emergency In

B Emergency Out

The EchoDIN can be connected to an external emergency circuit.

Emergency can be triggered by a normally open (NO) or normally closed

(NC) contact input. In addition, the PCP-Mk2 offers a +24 VDC (maximum

25mA) Emergency Out that provides a feed to a lamp or LED, indicating

emergency activity.

Connect the Emergency Input

1. Pull two 1.5 mm2(16 AWG) wires from your Emergency contact location to the EchoDIN

through conduit.

2. Strip 5 mm (3/16 in) of insulation from the ends of each wire.

3. Remove the two pin Emergency In connector from J2 on the bottom edge of the Controller.

4. Loosen the terminal screws.

5. While maintaining the wire twist as close to the connection as possible, insert each wire into

the terminals on the connector.

6. Tighten the screws firmly to secure the wires into the connector.

7. Replace the connector to the termination board.

Determine Emergency Switching

Set the Emergency switch, S2 on the termination I/O board, to indicate the Emergency Input

contact closure type: Normally Open Closure (NO), Disabled (Dis), or Normally Closed Closure

(NC). The default setting is NO. To change the setting, remove the front cover from the PCP-Mk2

and set the switch to the appropriate position.

Connect the Emergency Output (Optional)

1. Pull two 1.5 mm2(16 AWG) wires from your external emergency indication lamp to the Echo

Relay Panel through conduit.

2. Strip 5 mm (3/16 in) of insulation from the ends of each wire.

3. Remove the two-pin Emergency Out connector from J3 on the termination I/O board.

4. Loosen the terminal screws.

5. Insert the and insert the negative wire into pin 1 and insert the positive wire (this carries 24

VDC, maximum current draw of 25 mA, to the lamp) into pin 2 of the terminals on the

connector.

6. Tighten the screws firmly to secure the wires into the connector.

7. Replace the connector to the termination board.

ETC Installation Guide

Power Control Processor Mk2

Power Control Processor Mk2 Page 7 of 15 ETC

Connect DMX

DMX termination instructions are included with the DMX termination kit

that is included with the PCP-Mk2. The default setting for the DMX

termination switch, S1 on the termination I/O board, is Off. When you

complete the DMX data connections, you must set the S1 switch to On

to properly terminate the DMX line.

C D

A DMXIn

B DMXThru

C S1 switch

D S2 switch

Note:

The RDM position on the S1 switch is not used.

Terminate the Network Connection

The Power Control Processor Mk2 has an integrated network interface.

1. Pull Cat5 cable (or equivalent)to the panel.

2. Leave about 25cm (10in) in the panel for connecting and for slack for future service needs.

3. Install an RJ45 connector to the end of the cable following standard CAT5 T568B termination

procedures.

4. Plug the connector into the Ethernet port on the controller. See

PCP-Mk2 Connections

(bottom edge) on page5

5. Use adhesive wire mounts and wire ties (or other means)to neatly secure the excess cable

within the panel.

ETC Installation Guide

Power Control Processor Mk2

Power Control Processor Mk2 Page 8 of 15 ETC

Option Cards

Each option card in the system includes a wire harness for connecting to the PCP-Mk2.

0-10V Option Contact Input Option

The EchoDIN 0–10V Option Card (E-DIN-LVD)

provides 24 outputs for control of 4-wire

current-sink, 0–10 VDC controlled drivers and

ballasts.

The EchoDIN Contact Input Option Card

(E-DIN-CI) provides the ability to directly control

relays using a momentary or maintained dry

contact input.

DALI Control Option

The EchoDIN DALI Control Option card

(E-DIN-DALI) controls 24 loops of 64 DALI

compatible fluorescent ballasts in broadcast

mode.

Install an Option Card

1. Determine the Primary/Secondary switch setting. See

Primary/Secondary Switch on the facing

page

2. Install the option card in the enclosure. See

Install the Option Card to DINrail on page10

3. Connect wiring to the option card. See

Connect Wiring to an Option Card on page10

• For a Contact Option Card, make sure to program the card. See

Program the Contact

Input Card on page14

To remove an option card from Din rail for service or inspection, see

Remove an Option Card from

DINrail on page14

ETC Installation Guide

Power Control Processor Mk2

Power Control Processor Mk2 Page 9 of 15 ETC

Primary/Secondary Switch

When using a combination of two option cards in an EchoDIN controller, you must position the

Primary/Secondary switch prior to startup. The Primary/Secondary switch controls which set of

circuits responds to each option card.

Option Card 1 will always control positions 1-24. If the Primary/Secondary switch is in the

“Primary“ position, Option Card 2 will also control positions 1-24. If the Primary/Secondary switch

is in the “Secondary“ position, Option Card 2 will control positions 25-48. See the examples in the

tables below.

Example 1: Single Card Configurations

If you are using a single option card, the following configurations are possible:

Option Card 1 Option Card 2 Primary/Secondary

Switch Position

0-10V (positions 1–24) - Primary/Secondary

- 0-10V (positions 1–24) Primary

- 0-10V (positions 25–48) Secondary

Example 2: Two Card Configuration (Same Card Type)

If you are using two option cards of the same type (e.g. two 0–10V option cards), the following

configuration is required:

Option Card 1 Option Card 2 Primary/Secondary

Switch Position

0-10V (positions 1–24) 0-10V (positions 25–48) Secondary

Example 3: Two Card Configurations (Different Card Types)

If you are using two options cards of different types (e.g. one DALI card and one Contact Input

card), the following configurations are possible:

Option Card 1 Option Card 2 Primary/Secondary

Switch Position

0-10V (positions 1–24) Contact Input (positions 1–24) Primary

Contact Input (positions 1–24) 0-10V (positions 1–24) Primary

Contact Input (positions 1–24) 0-10V (positions 25–48) Secondary

DALI (positions 1–24) Contact Input (positions 1–24) Primary

Contact Input (positions 1–24) DALI (positions 1–24) Primary

Contact Input (positions 1–24) DALI (positions 25–48) Secondary

0-10V (positions 1–24) DALI (positions 25–48) Secondary

DALI(positions 1–24) 0-10V (positions 25–48) Secondary

ETC Installation Guide

Power Control Processor Mk2

Power Control Processor Mk2 Page 10 of 15 ETC

Note:

You cannot assign the same 24 control circuits to both a 0-10V Option Card and a

DALI Option Card. Each group of 24 control circuits may be assigned to a single low-

voltage dimming control option card (0–10 V or DALI) and/or to a Contact Input Option

Card.

Install the Option Card to DINrail

Note:

Install option kits after load and control terminations are complete to reduce the

likelihood of damage to the option card.

1. Pull the locking clip out until it is fully extended.

2. Hook the top lip of the DIN rail mounting clip over the top edge of the

DIN rail in the DIN rail enclosure.

3. Rock the option card downward so it is pressed flat against the DIN rail.

4. Push the locking clip up into place securing the option card onto the

DIN rail.

Connect Wiring to an Option Card

•

Connect Wiring to the 0–10V Option Card below

•

Connect Wiring to the DALIOption Card on page12

•

Connect Wiring to the Contact Input Option Card on page13

Connect Wiring to the 0–10V Option Card

WARNING: RISK OF DEATH OR INJURY BY ELECTRIC SHOCK! 0–10V wiring may

not be fully isolated from high-voltage AC power. Do not assume that 0–10V

wiring is safe to touch, even when run as an NEC Class 2 signal. Test for AC

voltage to ground before terminating any 0–10V control wiring to the device.

Each channel output is linked with a relay circuit for power control. Linking relays to outputs is

done in the User Interface of the Power Control Processor Mk2. See the

PCP-Mk2 Configuration

Manual

for more information.

A single card contains four connectors with six terminations each, for a total of 24 outputs. Each

of the 24 outputs are rated to control a maximum of 100 mA per channel (up to 50 ballasts).

Each output connection is clearly labeled on the cover of the option card. Each of the four header

connectors accepts 4–0.25 mm2wire.

Note:

By default the associated output loop terminal number matches the relay circuit

number inside the relay panel.

For example: If relay 1 is connected to a 4-wire dimmer ballast, the control wiring would

terminate to the E-DIN-LVD option board output terminals labeled “+ 1 -”. See the

Power

Control Processor Mk2 Configuration Manual

for information on linking outputs to

circuits.

1. Pull the 0–10 V control wiring pairs into the DIN rail enclosure (typically gray and purple).

2. Strip the insulation from each wire pair back 6 mm.

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